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Shop Self-Inspection Checklist

This Checklist should be used on a quarterly basis by the Shop Supervisor or designee to conduct shop self-inspections. Conducting self-inspections helps eliminate workplace hazards, maintain safety requirements, and prepare the shop for inspections by the EH&S Safety Manager.
MaintainX
07/21/2022

Shop Self-Inspection Checklist

This Checklist should be used on a quarterly basis by the Shop Supervisor or designee to conduct shop self-inspections. Conducting self-inspections helps eliminate workplace hazards, maintain safety requirements, and prepare the shop for inspections by the EH&S Safety Manager.

    Date:

    Shop:

    Inspection performed by:

    Job title:

    EMERGENCY AND FIRES

    Are emergency phone numbers posted near a phone?

    • Pass
    • Flag
    • Fail

    Do employees know where to gather in case of an evacuation?

    • Pass
    • Flag
    • Fail

    Do employees know where and how receive care for an injury?

    • Pass
    • Flag
    • Fail

    Are signs present for emergency safety equipment (eyewash, exits, etc.)?

    • Pass
    • Flag
    • Fail

    Are emergency evacuation drills regularly conducted?

    • Pass
    • Flag
    • Fail

    Are all exits and paths free of obstruction?

    • Pass
    • Flag
    • Fail

    Are first aid kits fully stocked and inspected monthly?

    • Pass
    • Flag
    • Fail

    Are fire extinguishers present and inspected within the past year?

    • Pass
    • Flag
    • Fail

    Are oily rags kept in a metal bin and removed from the shop daily?

    • Pass
    • Flag
    • Fail

    Are flammable materials in excess of 10 gallons stored in appropriate containers and storage cabinets?

    • Pass
    • Flag
    • Fail

    SAFETY ADMINISTRATION

    Have all employees received general safety training: MSDS, personal protective equipment (PPE), fire safety, back safety, etc.?

    • Pass
    • Flag
    • Fail

    Have all employees been trained on the equipment that they operate?

    • Pass
    • Flag
    • Fail

    Are all employees current on specialized training:

    Ladders

    • Pass
    • Flag
    • Fail

    Fall Protection

    • Pass
    • Flag
    • Fail

    First Aid

    • Pass
    • Flag
    • Fail

    Lock out/Tag out

    • Pass
    • Flag
    • Fail

    Forklift

    • Pass
    • Flag
    • Fail

    Materials Handling

    • Pass
    • Flag
    • Fail

    Respirators

    • Pass
    • Flag
    • Fail

    Injury and Illness Prevention

    • Pass
    • Flag
    • Fail

    Are all safety trainings documented and filed?

    • Pass
    • Flag
    • Fail

    Are regularly scheduled safety meetings conducted in the shop?

    • Pass
    • Flag
    • Fail

    Are safety meeting minutes posted and implemented?

    • Pass
    • Flag
    • Fail

    Do all employees have access to the shop safety guide?

    • Pass
    • Flag
    • Fail

    Is PPE provided and used whenever necessary?

    • Pass
    • Flag
    • Fail

    Do employees wear the appropriate attire in the shop?

    • Pass
    • Flag
    • Fail

    HOUSEKEEPING AND VENTILATION

    Are all worksites clean and orderly?

    • Pass
    • Flag
    • Fail

    Are waste containers kept clean and emptied daily?

    • Pass
    • Flag
    • Fail

    Is food kept in the designated area at all times?

    • Pass
    • Flag
    • Fail

    Are all cabinets and shelves secured or anchored?

    • Pass
    • Flag
    • Fail

    Are all machines secured or anchored?

    • Pass
    • Flag
    • Fail

    Are floors in good condition and kept dry?

    • Pass
    • Flag
    • Fail

    Are all light fixtures adequate and functioning properly?

    • Pass
    • Flag
    • Fail

    Are filters changed routinely?

    • Pass
    • Flag
    • Fail

    ELECTRICAL SAFETY

    Are all plugs, cords, and panels enclosed, free from splices with Insulation, and in good condition?

    • Pass
    • Flag
    • Fail

    Do all extension cords have grounding conductors?

    • Pass
    • Flag
    • Fail

    Are extension cords used only temporarily? (Never link cords together)

    • Pass
    • Flag
    • Fail

    Are cords secured so they do not run across pathways, under doors or through walls?

    • Pass
    • Flag
    • Fail

    Is the breaker panel accessible with labels identifying the function of each switch?

    • Pass
    • Flag
    • Fail

    Are ground fault circuit interrupters available for use in wet areas?

    • Pass
    • Flag
    • Fail

    Are hand-tools effectively grounded or an approved double insulated type?

    • Pass
    • Flag
    • Fail

    MECHANICAL SAFETY

    Is defective equipment promptly reported, labeled, and repaired?

    • Pass
    • Flag
    • Fail

    Do all machines have guards to protect against points of operation, nip points, rotating parts, moving parts, flying chips, sparks, etc.?

    • Pass
    • Flag
    • Fail

    Are start, stop, emergency and other operating controls within the operator’s reach?

    • Pass
    • Flag
    • Fail

    Are written standard operating procedures (SOPs) for each machine available and executed by all employees?

    • Pass
    • Flag
    • Fail

    Are machines regularly cleaned and maintained?

    • Pass
    • Flag
    • Fail

    Are maintenance records, calibrations, certifications of each machine kept on file?

    • Pass
    • Flag
    • Fail

    Do only authorized employees perform repairs?

    • Pass
    • Flag
    • Fail

    PORTABLE TOOLS

    Are all electrical hand tools in good operating condition?

    • Pass
    • Flag
    • Fail

    Are tools free from cracks and broken parts?

    • Pass
    • Flag
    • Fail

    Are ladders free from dents, splinters, grease, dirt, etc.?

    • Pass
    • Flag
    • Fail

    Do the spreaders lock in place?

    • Pass
    • Flag
    • Fail

    Are all safety feet on the ladder in good condition?

    • Pass
    • Flag
    • Fail

    Is only approved welding equipment used?

    • Pass
    • Flag
    • Fail

    Is all welding equipment properly insulated?

    • Pass
    • Flag
    • Fail

    Are fuel gas hoses red, oxygen green, and inert gas black?

    • Pass
    • Flag
    • Fail

    Are cylinders legibly marked?

    • Pass
    • Flag
    • Fail

    Are cylinders and hoses free from cracks or dents?

    • Pass
    • Flag
    • Fail

    Are cylinders secured upright with a double chain and valve protector caps?

    • Pass
    • Flag
    • Fail

    STORAGE, HAZARDOUS MATERIALS AND WASTE

    Are materials stored to prevent falls and spills?

    • Pass
    • Flag
    • Fail

    Do signs designate storage areas?

    • Pass
    • Flag
    • Fail

    Are all storage containers labeled with their contents?

    • Pass
    • Flag
    • Fail

    Are storage racks free from sagging?

    • Pass
    • Flag
    • Fail

    Are employees taught how to stock and un-stock shelves safely?

    • Pass
    • Flag
    • Fail

    Are combustibles and chemicals kept in closed containers when not in use?

    • Pass
    • Flag
    • Fail

    Do workers use the appropriate PPE when handling materials?

    • Pass
    • Flag
    • Fail

    Has a current chemical inventory list been provided to EH&S?

    • Pass
    • Flag
    • Fail

    Are chemicals separated by Hazard Class (acids, bases, etc.)?

    • Pass
    • Flag
    • Fail

    Is chemical waste properly separated and stored with EH&S Hazardous Waste Tags?

    • Pass
    • Flag
    • Fail

    Does EH&S pick up the hazardous waste at least 9 months from generation?

    • Pass
    • Flag
    • Fail

    Additional Hazards

    What other hazards are present in the shop?

    Is there additional machinery in the shop not listed on the checklist?

    Are there additional chemicals?

    Are specialized processes or activities performed in the shop?

    Are other physical hazards present?

    Anything else?

    Write any additional hazards in the spaces provided.

    Hazard

    Comments

Source: MaintainX (Community Member)

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