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JLG | Compact Crawler Booms X1000AJ - Pre-Start Inspection

Pre inspection checklists are proven to help prevent issues with your Compact Crawler Booms. Proper inspections will always lead to better quality of the life of your equipment and reduce costs.
MaintainX
10/12/2022

JLG | Compact Crawler Booms X1000AJ - Pre-Start Inspection

Pre inspection checklists are proven to help prevent issues with your Compact Crawler Booms. Proper inspections will always lead to better quality of the life of your equipment and reduce costs.

    The Pre-Start Inspection should include each of the following:

      Cleanliness

      Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel.

      • Pass
      • Flag
      • Fail

      Structure

      Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies.

      • Pass
      • Flag
      • Fail

      Decals and Placards

      Check all for cleanliness and legibility. Make sure none of the decals and placards are missing. Mae sure all illegible decals and placards are cleaned or replaced.

      • Pass
      • Flag
      • Fail

      Operation and Safety Manuals

      Make sure a copy of the Operation and Safety Manual, AEM Safety Manual (ANSI markets only), and ANSI Manual of Responsibilities (ANSI markets only) is enclosed in the weather resistant storage container

      • Pass
      • Flag
      • Fail

      Walk-Around Inspection

      Refer to Figure 2-1

      • Pass
      • Flag
      • Fail

      Battery

      Charge as required.

      • Pass
      • Flag
      • Fail

      Fuel

      (Combustion Engine Powered Machines) - Add the proper fuel as necessary.

      • Pass
      • Flag
      • Fail

      Engine Oil Supply (Combustion Engine Powered Machines)

      Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure.

      • Pass
      • Flag
      • Fail

      Hydraulic Oil

      Check the hydraulic oil level. Ensure hydraulic oil is added as required.

      • Pass
      • Flag
      • Fail

      Function Check

      Once the "Walk-Around" Inspection is complete, perform a functional check of all systems in an area free of overhead and ground level obstructions. Refer to Section 4 for more specific operating instructions.

      • Pass
      • Flag
      • Fail

      Platform Gate

      Keep gate and surrounding area clean and unobstructed. Verify the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/exiting the platform and loading/unloading materials.

      • Pass
      • Flag
      • Fail

      Lanyard Attach Points

      During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point.

      • Pass
      • Flag
      • Fail

      WARNING: IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION.

        Component Maintenance Intervals - X1000AJ/X33JP - with Diesel Engine

        Check/Clean Dry Air Filter(Diesel Engine)

        • Pass
        • Flag
        • Fail

        Check Level Engine Oil (Diesel Engine)

        • Pass
        • Flag
        • Fail

        Clean Fuel Filter (Diesel Engine)

        • Pass
        • Flag
        • Fail

        Check Level Cooling System (Diesel Engine)

        • Pass
        • Flag
        • Fail

        Clean and Drain Water Water Separator (Diesel Engine)

        • Pass
        • Flag
        • Fail

        Check Level Hydraulic Oil

        • Pass
        • Flag
        • Fail

        Check Battery

        • Pass
        • Flag
        • Fail

        Component Maintenance Intervals - X1000AJ/X33JP - with Lithium-Ion Battery Pack

        Check Level Hydraulic Oil

        • Pass
        • Flag
        • Fail

        Check Battery (Auxiliary)

        • Pass
        • Flag
        • Fail
      Source: MaintainX (Community Member)

      Please note that any procedure, checklist, or other document available in the MaintainX Procedure Hub is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.