General • Inspections

Lock Out/Tag Out Procedures and Protocols

This Lockout Tagout procedure is a planned safety maintenance that disables the energy supply of industrial machinery and equipment whilst servicing, maintenance work or repairs are in progress. The aim of this system is to effectively protect workers from the dangers created by live machinery or electricity, therefore lowering the overall level of risk when working with this equipment.

MaintainX

07/26/2022

Lock Out/Tag Out Procedures and Protocols

Lockout/Tagout procedures will vary from company to company, but when any instances of hazardous energy are present, workers can then go through the following six steps of the basic LOTO procedure:

Preparation – An authorized employee must identify any sources of hazardous energy.

Shutdown – Turn off the machine and alert all those who will be affected.

Isolation – Go to the source of power for the machine and shut it off. This could be a breaker or closing a valve.

Lockout/Tagout – The employee must attach a tag to the energy-isolating device and physically lock the switch in the off position to prevent others from turning it on.

Stored Energy Check – Simply turning off the source of energy may not relieve the dangers associated with hazardous energy. The worker must check to see if there is any residual energy left and eliminate it.

Isolation Verification – It’s always good to double check your work, people’s lives depend on it.

Where to Use LOTO Protocol

The unexpected energization of machines can seriously injure or even kill someone – it's critical that LOTO procedures are closely followed when dealing with hazardous energy. The following are some of the more common situations where LOTO is used.

Entering areas with moving machine parts – Robotic arms, welding heads that move around to complete tasks, or grinding equipment are all great examples of moving machine parts that pose a dangerous energy source to maintenance crews.

Fixing machines that are clogged, damaged, or missing parts – If a part becomes damaged within a machine, it may become necessary for someone to reach in to remove it. Putting your hand into a machine that cuts, welds, or crushes objects has some obvious associated dangers.

Performing electrical work – Those who work at all with electrical components know that LOTO is necessary for their safety. Scheduled repair and inspections, whether it be in the construction industry or anywhere else, requires energy sources to be contained while necessary work is being done.

Source: MaintainX (Community Member)