Mayku Vaccum Former Procedure
Conestoga College - SMART Centre
10/15/2024
Mayku Vaccum Former Procedure
Safety Infomation
Do not plug a vacuum cleaner into your FormBox that is above 2000 watts or otherwise above the wattage indicated on the back of the machine. Do not attempt to power any electrical items other than a vacuum cleaner using the FormBox power output socket. Always switch the FormBox heater off by turning the heater dial to ‘OFF’ after use and let the fans cool the heater down for twenty minutes before switching off at the mains. Do not move or lift the FormBox while it is operating or while it is connected to an electrical socket. Do not leave the FormBox unattended when in use.
Before plugging the FormBox into the mains electrical supply, check that the voltage and power supply comply with the specifications indicated on the rating plate of the appliance. You will find this information on the sticker on the back of the machine. The ceramic plate of the heater on the underside of the top unit of the FormBox can become extremely hot under operation and may cause serious burns. Do not touch under operation. When in use, surfaces directly under the heater of the FormBox will become very hot. When sheets are heated in the FormBox they will become very hot, do not touch Mayku sheets until they have cooled after use. The FormBox melts plastic sheets and other materials which may emit fumes and odours under normal circumstances and if overheated. Always use the FormBox in a well ventilated area. Never cover the ventilation holes on the top, sides or underneath of the FormBox. The FormBox must not be submerged in water, as any contact with the electrical parts would create the risk of malfunction and electric shock. Never allow any liquid to get onto or inside of the FormBox. Do not use the FormBox with wet hands. Do not orientate or operate the FormBox upside down or on its side. Disassembly of the FormBox should only be performed by a certified Mayku repair specialist. The use of attachments, not specifically recommended by the manufacturer, must not be used as they may cause personal injury or damage to the FormBox. Do not replace any part of the FormBox with a third-party component. Do not use any flammable or potentially explosive materials in conjunction with the FormBox either as sheets or templates. Beware of crushing objects and body parts between the two FormBox trays or between the lower tray and the base of the unit. Do not attempt to use any body parts or living things as templates in the FormBox.
Objects placed close to the FormBox may also get hot. Regularly check the FormBox power cord carefully for damage. Fully unwind the FormBox mains cord before you plug it in the wall socket. Do not allow the FormBox power cord to hang over sharp table edges or come into contact with hot surfaces. Make sure that the FormBox is switched off and remove the plug from the mains electrical supply when it is not in use, before it is cleaned and while it is being repaired. To unplug the FormBox and the vacuum cleaner attached to the FormBox, grasp the plug firmly and remove it from the electrical supply. Do not pull on the cord. Do not use non-certified Mayku sheets and materials with your FormBox. Keep the vacuum plate of your FormBox clean by removing and washing in warm, soapy water. Keep your FormBox clean by wiping down with a damp, non-abrasive cloth. Keep the bearings of your FormBox well maintained by applying lubricating oil regularly to avoid wear.
Before You Begin
- Ensure the vacuum cleaner is plugged into the FormBox and switched ON - Check that the vacuum cleaner hose is connected securely to the FormBox vacuum tube
- Select either the Mayku Cast Sheet (clear) or the Mayku Form Sheet (white) based on your project - Set the time and temperature dials to the top of the recommended range found in the instructions that come with the sheets (e.g., if the range is 1-2 minutes, set the timer to 2 minutes) - Wait for the temperature light beside the dial to turn green, indicating the FormBox has reached the correct temperature
Operating
- Unclamp the tray handles by lifting the outer ring of each handle - Lift the top tray until it clicks into place near the heater - Peel off the protective film from the sheet. Ensure this is removed to avoid damage to the sheet - Place the sheet on the seals of the bottom tray, aligning the edges
- Lower the top tray and clamp it onto the bottom tray, ensuring the sheet is securely held between them - Lift both trays together until they click into position near the heater
- Press the timer button once the trays are lifted. You will hear a ticking sound, and the light will flash orange - Place your template on the center of the vacuum plate while the sheet heats - Watch for the sheet to ripple around the edges and sag in the middle—this means it is ready to form - Lower both trays over your template, activating the vacuum automatically - Let the form cool for about 5-10 seconds
After Forming
- Unclamp the top tray, lift it, and remove your formed object - Turn off the heater by rotating the heater dial to the OFF position - Let the FormBox cool down for at least 10 minutes before unplugging
Source: Conestoga College - SMART Centre (Community Member)