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Harness Inspection Guidelines

This checklist can help you identify already existing or potentially hazardous conditions and recommend corrective action that could address each issue at hand.
MaintainX
07/21/2022

Harness Inspection Guidelines

This checklist can help you identify already existing or potentially hazardous conditions and recommend corrective action that could address each issue at hand.

    Visual and Touch Inspection

    Cuts, nicks or tears

    • Pass
    • Flag
    • Fail

    Broken fibers/cracks

    • Pass
    • Flag
    • Fail

    Overall deterioration

    • Pass
    • Flag
    • Fail

    Modifications by user

    • Pass
    • Flag
    • Fail

    Fraying/Abrasions

    • Pass
    • Flag
    • Fail

    Discoloration of material (Dependent on cause of discoloration)

    • Pass
    • Flag
    • Fail

    Hard or shiny spots (Indicates heat damage)

    • Pass
    • Flag
    • Fail

    Webbing thickness uneven (Indicates possible fall)

    • Pass
    • Flag
    • Fail

    Mildew (Clean harness)

    • Pass
    • Flag
    • Fail

    Missing Straps

    • Pass
    • Flag
    • Fail

    Undue Stretching (Indicates possible fall)

    • Pass
    • Flag
    • Fail

    Burnt, charred or melted fibers (Indicates heat damage)

    • Pass
    • Flag
    • Fail

    Material marked w/permanent marker (Check w/manufacturer)

    • Pass
    • Flag
    • Fail

    Excessive hardness or brittleness (Indicates heat or uv damage)

    • Pass
    • Flag
    • Fail

    Stitching

    Visual and Touch Inspection

    Pulled stitches

    • Pass
    • Flag
    • Fail

    Stitching that is missing

    • Pass
    • Flag
    • Fail

    Hard or shiny spots

    • Pass
    • Flag
    • Fail

    Cut stitches

    • Pass
    • Flag
    • Fail

    Discoloration of stitching (Dependant on cause of discoloration)

    • Pass
    • Flag
    • Fail

    Hardware

    Visual and Touch Inspection

    Distortion (twists, bends)

    • Pass
    • Flag
    • Fail

    Rust or corrosion

    • Pass
    • Flag
    • Fail

    Broken/distorted grommets

    • Pass
    • Flag
    • Fail

    Modification by users (ie additional holes)

    • Pass
    • Flag
    • Fail

    Tongue buckle should overlap the buckle frame and move freely back and forth in their socket

    • Pass
    • Flag
    • Fail

    Roller of tongue buckle should turn freely on frame

    • Pass
    • Flag
    • Fail

    Bars must be straight

    • Pass
    • Flag
    • Fail

    All springs must be in working condition

    • Pass
    • Flag
    • Fail

    Harness Inspection - Guidelines

    Tagging System

    Every harness must have a legible tag identifying the harness, model, date of manufacture, name of manufacturer, limitations and warnings.

    Cleaning and Storage

    Note: Do not store harnesses next to batteries, chemical attack can occur if battery leaks.

Source: MaintainX (Community Member)

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