Forklift Truck Operator Pre-Use Checks
Use this checklist to complete prior tasks before using the equipment. The checklist will help you prevent hazards that are usually unidentified because of the lack of pre-start inspections.
MaintainX
07/16/2022
Forklift Truck Operator Pre-Use Checks
Use this checklist to complete prior tasks before using the equipment. The checklist will help you prevent hazards that are usually unidentified because of the lack of pre-start inspections.
Vehicle Serial / Identification Number
Check Items
Visual Checks
General:
Good condition with no damage, excessive dirt or rust. Any defects previously noted repaired.
Forks:
Correctly positioned, not damaged, cracked, bent or worn. Anchor pins secure and not worn, loose or bent.
Carriage Plate:
No damage or distortion, sitting square to the mast and lubricated. End stop bolts engaged and secure.
Mast:
No damage, distortion or cracks. No undue wear, scoring, dirt or foreign bodies in channels. End stops secure. Rollers, no uneven wear or incorrect tracking. Slides intact and secure.
Back Rest Extension / Load Guard:
: In good condition, secure with no distortion or cracks.
Lift Chains:
Not damaged worn or stretched, no broken links or rust. All pins in place.
Tyres:
No damage, excessive dirt or wear, rust, cracks, splits or separation of tyres and rims. Pneumatic tyres correct air pressure.
Wheels:
Undamaged and free from obstruction and debris. All nuts secure and in place.
Overhead Guard / Roll Over Protection Frame:
Secure, undamaged with no loose items.
Energy Source:
Gas or Diesel: Engine oil, fuel and radiator water level correct. Gas bottle secured, no rust, corrosion or damaged pipes, hoses or seals.
Electric:
Electrolyte level, battery plug and connections correct. Power cable intact, connected and secure. No exposed wires, battery brackets secure and battery adequately charged.
Hydraulics:
No damage or fluid leaks, no splits in hoses, no leaks around fittings.
Identification / Rating Plate:
Intact, clean and legible.
Operator’s Compartment:
Clean with no loose items.
Access:
Steps and grab handles in good condition and clean.
5 Lights, Windscreen and Mirrors (if fitted):
Clean and undamaged.
Fire Extinguisher (if fitted):
Secure and charged.
Operational Checks
Seat:
Good condition, secure and adjusted correctly.
Safety Belt:
Accessible, in good condition and working correctly.
Ignition & Electrical System:
Working correctly. All gauges and instruments visible and working.
Reversing Alarm and Horn:
Working correctly and audible.
Warning Lights & Lights (if fitted):
Working correctly.
Hydraulic Controls:
Working smoothly and correctly.
Brakes (Foot & Parking):
Working correctly.
Clutch & Gearshift:
Working smoothly and correctly.
Steering:
Working correctly with no excessive play.
Exhaust:
No excessive smoke, sparks or flames.
Defect Details:
Operator’s Signature:
Click here to sign
Date:
Manager’s / Supervisor’s Signature:
Click here to sign
Date:
Source: MaintainX (Community Member)