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Caterpillar TH360B Telehandler: Maintenance (When Required)

This general maintenance procedure focuses on testing your air conditioner, battery recycle, electrolyte level and your battery cables. Performing the general maintenance ensures that your equipment is at its best for a long period of time and helps you avoid unnecessary wear and tear.
MaintainX
08/10/2022

Caterpillar TH360B Telehandler: Maintenance (When Required)

This general maintenance procedure focuses on testing your air conditioner, battery recycle, electrolyte level and your battery cables. Performing the general maintenance ensures that your equipment is at its best for a long period of time and helps you avoid unnecessary wear and tear.

    Axle Breathers - Clean/Replace

    • Screenshot2021-02-06at12.53.34PM.png

    Illustration 175

    • Screenshot2021-02-06at12.53.52PM.png

      Battery - Recycle

      Always recycle a battery. Never discard a battery.

      Always return used batteries to one of the following locations:

      Battery or Battery Cable - Inspect/Replace

      Boom Telescoping Cylinder Air- Purge

      • Screenshot2021-02-06at1.01.06PM.png

      Boom and Frame - Inspect

      Retract the boom and raise the boom away from the main frame and support cradle (1). Support the boom with a suitable stand.

      • Screenshot2021-02-06at1.06.05PM.png

      Inspect the complete main frame and the support cradle. Inspect the main frame and the support cradle particularly in welded structures.

      Pay particular attention to the mounting points for the following parts:

      Illustration 202

      • Screenshot2021-02-06at1.07.46PM.png

      Illustration 203

      • Screenshot2021-02-06at1.09.07PM.png

      Illustration 204

      • Screenshot2021-02-06at1.09.51PM.png

      Circuit Breakers - Test

      The circuit breakers are located under the engine hood on the front right side of the engine compartment.

      • Screenshot2021-02-06at1.15.45PM.png

        Reset the circuit breaker if the breaker trips. Push in the button in order to reset the circuit. If the button does not remain depressed or the circuit breaker trips soon after being reset, check the appropriate electrical circuit. Repair the electrical circuit, if necessary.

        Cooling System Pressure Cap - Clean/Replace

        ! WARNING

        Personal injury can result from hot coolant, steam and alkali.

        At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.

        Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand.

        Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.

        The cooling system pressure cap is located on the coolant tank inside the engine compartment.

        • Screenshot2021-02-06at1.22.59PM.png

        Engine Air Filter Secondary Element - Replace

        NOTICE: The filter should be kept in service no longer than six months or 500 service hours.

        Fuel System - Prime

        Note: If additional priming is necessary, refer to the appropriate Service Manual for additional information.

        Fuel System - Prime

        Fuel Tank Cap - Clean

        The fuel filler cap is located behind protection cover (3) on the left side of the cab.

        Note: Before the machine is refueled or before the fuel filler cap is cleaned, remove foreign material from the top of the fuel tank.

        • Screenshot2021-02-06at1.34.21PM.png
        • Screenshot2021-02-06at1.35.35PM.png

        Fuses and Relays - Replace

        • Screenshot2021-02-06at1.39.16PM.png

        Oil Filter - Inspect

        Use a filter cutter to cut the filter element open. Spread apart the pleats and inspect the element for metal and for other debris. An excessive amount of debris in the filter element can indicate a possible failure.

        If metals are found in the filter element, a magnet can be used to differentiate between ferrous metals and nonferrous metals.

        Ferrous metals can indicate wear on steel parts and on cast iron parts.

        Nonferrous metals can indicate wear on the aluminum parts of the engine such as main bearings, rod bearings, or turbocharger bearings.

        Small amounts of debris may be found in the filter element. This could be caused by friction and by normal wear. Consult your Caterpillar dealer in order to arrange for further analysis if an excessive amount of debris is found.

        Using an oil filter element that is not recommended by Caterpillar can result in severe engine damage to engine bearings, to the crankshaft, and to other parts. This can result in larger particles in unfiltered oil. The particles could enter the lubricating system and the particles could cause damage.

        Parking Brake - Adjust

        If the machine moves during the parking brake test, then perform the adjustment procedure again. If you run out of adjustment on the parking brake handle, refer to the appropriate Service Manual.

        Radiator Core - Clean

        • Screenshot2021-02-06at1.53.00PM.png
        • Screenshot2021-02-06at1.53.18PM.png

        Window Washer Reservoir -Fill

        • Screenshot2021-02-06at1.54.41PM.png

        Windows - Clean

        • Screenshot2021-02-06at1.55.06PM.png
      Source: MaintainX (Community Member)

      Please note that any procedure, checklist, or other document available in the MaintainX Procedure Hub is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.