General Forklift Daily Inspection Checklist
This procedure will help reduce the guesswork if your forklifts or machines are ready for use and can also help reduce expenses through avoidable repairs. Before operating any forklift it is necessary to perform pre-operational checks to identify damage, prevent accidents and to ensure the forklift is safe to use.
Visual
10/10/2023
General Forklift Daily Inspection Checklist
This procedure will help reduce the guesswork if your forklifts or machines are ready for use and can also help reduce expenses through avoidable repairs. Before operating any forklift it is necessary to perform pre-operational checks to identify damage, prevent accidents and to ensure the forklift is safe to use.
Inspection Performed by:
Date of Inspection
Hours the Forklift (hours to report once a week on Fridays)
VISUAL CHECK
Note: This check must be made by the truck operator daily at the start of the shift. Retain this form for one year.
DAMAGE - Bent, dented or broken parts affect the safe operation of vehicle
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
LEAKS – Fuel, oil, radiator, hydraulics
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
TIRES & WHEELS – Drive wheels, steer wheels, load wheels, casters, etc.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
FORKS – Secure, not bent, cracked or badly worn
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
CHAINS, CABLES & HOSES – In place
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
BATTERY – Battery cable and connector condition. Cable routing (not outside of truck). Battery retainer securely in place.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
GUARDS – All guards in place and condition. Overhead, load backrest, etc. Gates and side rails (SP & Turret Models)
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
MECHANICAL SAFETY DEVICES – Operator harness or seat belt, fire extinguisher,name/data plate, warning labels, etc. in good condition.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
OPERATOR COMPARTMENT/CONTROLS – All controls, steer tiller, pedals, etc. in good condition. Seat locks in position.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
OPERATIONAL CHECKS
POWER UP – Turn on key. All indicator lights and alarms are working.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
POWER DISCONNECT – Cuts off all electrical power.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
ELECTRICAL SAFETY DEVICES – Horn, audible signals, entry bar, flashing lights, indicator lights, etc. work properly.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
STEERING – No binding, no excessive play.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
BRAKES & TRAVEL CONTROLS – Check braking & plugging distances while traveling slowly at first. If ok, then check at higher speeds. Acceleration smooth, not jerky.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
PARKING BRAKE – Seat, hand or foot.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
HYDRAULIC CONTROLS – Test all hydraulic functions for smooth and proper operation and no unusual noise.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
ATTACHMENTS – Function properly, no unusual noise, securely in place especially removable attachments.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
LIMIT SWITCHES – Travel limit, lift limit, tilt limit, safety reverse (walkies), etc.)
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
BATTERY CHARGE – Discharge meter in full green or 75% charge after raising forks.
if the answer is "oneOf [FLAG,FAIL]"
Please make a note of the flag or failure:
Comments: (items needing repair or adjustment)
Manager's Signature
Click here to sign
Caution: If the truck is found to be in need of repair or in any way unsafe, or contributes to an unsafe condition, the matter shall bereported immediately to the designated authority, and the truck shall not be operated until it has been restored to a safe operating condition. If during operation, the truck becomes unsafe in any way, the matter shall be reported immediately to the designated authority, and the truck shall not be operated until it has been restored to safe operating condition. Do not make r
Source: Visual (Community Member)