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Coffee Processing Facility Inspection Checklist

Use this inspection checklist for your coffee processing facitility to ensure that business will not be interrupted
MaintainX
07/21/2022

Coffee Processing Facility Inspection Checklist

Use this inspection checklist for your coffee processing facitility to ensure that business will not be interrupted

    Name of processing establishment:

    Address of processing establishment:

    Average annual production:

    Name and qualification of manager:

    No. of workers:

    Surroundings

    Is the area around the establishment clear of rubbish, weeds, brush?

    • Pass
    • Flag
    • Fail

    Is there standing water on the grounds?

    • Pass
    • Flag
    • Fail

    Other outside Plant conditions to be looked into:

    Condition of equipment

    Is all equipment that comes into contact with coffee cleaned as often as necessary to prevent contamination of product?

    • Pass
    • Flag
    • Fail

    Is equipment design suitable (construction material, areas of product build-up?

    • Pass
    • Flag
    • Fail

    Is there any evidence of seepage of cleaning solvents or lubricants that could contaminate coffee?

    • Pass
    • Flag
    • Fail

    Is the equipment hard to disassemble for clean up?

    • Pass
    • Flag
    • Fail

    Other equipment cleaning and maintenance issues that should be covered:

    Water supply / Waste Management

    Is water of suitable quality available for processing?

    • Pass
    • Flag
    • Fail

    Is pulp regularly removed from processing area?

    • Pass
    • Flag
    • Fail

    How is pulp handled?

    • Pass
    • Flag
    • Fail

    How is waste water treated and disposed of?

    • Pass
    • Flag
    • Fail

    How is other waste material handled?

    • Pass
    • Flag
    • Fail

    Is garbage quickly removed and dumped into appropriate bins?

    • Pass
    • Flag
    • Fail

    Other water / waste management issues requiring attention?

    Fermented Shed

    Is the fermentation shed kept clean?

    • Pass
    • Flag
    • Fail

    Are the walls and floors of the fermentation vats smooth and easily cleaned?

    • Pass
    • Flag
    • Fail

    Is there any measure to prevent entry of rodents and other pests?

    • Pass
    • Flag
    • Fail

    Is the roof leak proof?

    • Pass
    • Flag
    • Fail

    Other fermentation shed issues requiring attention:

    Drying /Conditioning Facilities

    Quantity of parchment (kg) processed in peak season (average per day)

    • Pass
    • Flag
    • Fail

    Available surface in drying yard (m2)

    • Pass
    • Flag
    • Fail

    Condition of mesh on drying tables

    • Pass
    • Flag
    • Fail

    Condition of support for drying tables

    • Pass
    • Flag
    • Fail

    Condition of protective covers on drying tables

    • Pass
    • Flag
    • Fail

    Is drying on the ground practiced?

    • Pass
    • Flag
    • Fail

    Construction material of drying yards

    • Pass
    • Flag
    • Fail

    Is drying floor free from crevices, excess water?

    • Pass
    • Flag
    • Fail

    Capacity of conditioning bins

    • Pass
    • Flag
    • Fail

    Construction material of conditioning bins

    • Pass
    • Flag
    • Fail

    Other issues to be addressed with drying and conditioning:

    Building/Facility

    cility • Nature of construction: Temporary/ semipermanent/ permanent

    • Pass
    • Flag
    • Fail

    Lay out of establishment: to be attached

    • Pass
    • Flag
    • Fail

    Do windows and doors tightly seal off to prevent entry of pests?

    • Pass
    • Flag
    • Fail

    Are cracks evident in external walls?

    • Pass
    • Flag
    • Fail

    Are bathroom and hand-washing facilities available

    • Pass
    • Flag
    • Fail

    Additional building/facility issues to be attended to:

    Sorting and Bagging

    Is the area for sorting and bagging kept clean?

    • Pass
    • Flag
    • Fail

    Is there adequate light available?

    • Pass
    • Flag
    • Fail

    Is the floor cemented, walls plastered?

    • Pass
    • Flag
    • Fail

    Is moisture measuring equipment available?

    • Pass
    • Flag
    • Fail

    Is there regular cleaning of filling equipment?

    • Pass
    • Flag
    • Fail

    Are suitable bags used for packing of coffee?

    • Pass
    • Flag
    • Fail

    Are bags stored in a clean and sanitary manner?

    • Pass
    • Flag
    • Fail

    Other sorting and bagging issues to be considered:

    Storage

    Are there signs of high moisture in the storage area?

    • Pass
    • Flag
    • Fail

    Are there signs of leakage in the roof area?

    • Pass
    • Flag
    • Fail

    Are there signs of condensation in the storage area?

    • Pass
    • Flag
    • Fail

    Is there good ventilation in the storage area?

    • Pass
    • Flag
    • Fail

    Is there adequate lighting the storage area?

    • Pass
    • Flag
    • Fail

    Are walls and floors free from crevices or damage?

    • Pass
    • Flag
    • Fail

    Is the storage area over-crowded?

    • Pass
    • Flag
    • Fail

    Is coffee well stacked on pallets?

    • Pass
    • Flag
    • Fail

    Is coffee in any way protected from high humidity conditions?

    • Pass
    • Flag
    • Fail

    Is storage area separate from processing activities?

    • Pass
    • Flag
    • Fail

    Is there effective stock rotation?

    • Pass
    • Flag
    • Fail

    Other storage issues requiring attention?

    Conveyances & Transportation

    Transportation carried out in a hygienic manner

    • Pass
    • Flag
    • Fail

    Are conveyances for transportation cleaned or disinfected before loading?

    • Pass
    • Flag
    • Fail

    Are protective measures in place against rewetting during transport?

    • Pass
    • Flag
    • Fail

    Other issues relating to transportation:

Source: MaintainX (Community Member)

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