Toyota Forklift 5FG10-30: Monthly or Every 170 Hours Maintenance

Main body

• I: Inspection, repair or replacement if required - Proper starting and abnormal noise

• M: Measurement, repair or adjustment if required - Rotating condition at idling

• M: Measurement, repair or adjustment if required - Rotating condition during acceleration -

• I: Inspection, repair or replacement if required - Exhaust gas condition

• C: Cleaning - Air cleaner element

PCV system: I: Inspection, repair or replacement if required

• Clogging and damage in PCV valve and piping

Governor: M: Measurement, repair or adjustment if required

• No-load maximum rpm

Lubrication system: I: Inspection, repair or replacement if required

• Oil leak

• Oil level

• Clogging and dirt of oil filter

Fuel system: Inspection, repair or replacement if required

• Fuel leak

• Operation of carburetor link mechanism

• Dirt and clogging of fuel filter and element

Fuel system: M: Measurement, repair or adjustment if required

• Injection timing

• lnjection nozzle injection pressure and spray status

Cooling system: : Inspection, repair or replacement if required

• Coolant level in radiator and leak

• Rubber hose degradation

• Radiator cap condition

• Fan belt tension, looseness and damage

• C: Cleaning - Radiator screen

Clutch

• M: Measurement, repair or adjustment if require - Clutch pedal play

• I: Inspection, repair or replacement if required - Abnormal sound and functioning (connection)

• I: Inspection, repair or replacement if required - Clutch booster function and leak

• I: Inspection, repair or replacement if required - Fluid level

• I: Inspection, repair or replacement if required - Oil clutch mechanism function and leak

Transmission: I: Inspection, repair or replacement if required

• Leak

• Fluid level

• Gear function and abnormal noise

Differntial: I: Inspection, repair or replacement if required

• Leak

• Oil level

Differential: T: Retightening

• Bolt loosening

Torque converter and transmission: I: Inspection, repair or replacement if required

• Leak

• Fluid level

• Operating mechanism function and looseness

• Control valve and clutch functions

• Inching valve function

Torque converter and transmission: M: Measurement, repair or adjustment if required

• Stall and hydrau l ic pressure measurement

Propeller shaft and axle shaft: T: Retightening

• Loose joint

Propeller shaft and axle shaft: I: Inspection, repair or replacement if required

• Looseness at spline connections

• Looseness of universal joint

• Twisting and cracks of axle shaft.

Wheels: I: Inspection, repair or replacement if required

• Tire cuts, damage and uneven wearing

• Metal chips, pebbles and other foreign matter trapped in tire grooves

• Rim, side bearing and disc wheel damage

• Abnormal sound and looseness of front wheel bearing

Wheels: M: Measurement, repair or adjustment if required

• Tire inflation pressure

• Tire groove depth

Wheels: T: Retightening

• Loose rim and hub nuts

Steering wheel: I: Inspection, repair or replacement if required

• Play and looseness

• Function

Gear box

• I: Inspection, repair or replacement if required - Oil leak

• T: Retightening - Looseness of mounting

Rods, links and arm: I: Inspection, repair or replacement if required

• Looseness and damage

Power steering: I: Inspection, repair or replacement if required

• Oil leak

• Mounting and linkage looseness

Knuckle: I: Inspection, repair or replacement if required

• King pin looseness

Brake pedal

• M: Measurement, repair or adjustment if required - Play and reserve

• I: Inspection, repair or replacement if required - Braking effect

Parking brake: I: Inspection, repair or replacement if required

• Operating force

• Braking effect

• Rod and cable looseness and damage

Brake pipe: I: Inspection, repair or replacement if required

• Leak, damage and mouting condition

Brake drum and brake shoe: M: Measurement, repair or adjustment if required

• Clearance between drum and lining

Brake drum and brake shoe: I: Inspection, repair or replacement if required

• Wear of shoe sliding portion and lining

• Drum wear and damage

• Shoe operating condition

• Anchor pin rusting

Backing Plate

• I: Inspection, repair or replacement if required - I: Inspection, repair or replacement if required

• T: Retightening - Loose mounting

Forks: : Inspection, repair or replacement if required

• Abnormality of fork and stopper pin

• Misalignment between left and right fork fingers

• Cracks at fork root and welded part

Mast and fork bracket: : Inspection, repair or replacement if required

• Deformation and damage of each part and crack at welded part

• Mast and lift bracket looseness

• Wear and damage of mast support bush

• Wear, damage and rotating condition of rollers

• Wear and damage of roller pins

• Wear and damage of mast strip

Chain and chain wheel: : Inspection, repair or replacement if required

• Tension, deformation and damage of chain

• Chain lubrication

• Abnormality of chain anchor bolt

• Wear, damage and rotating condition of chain wheel

Various attachment: : Inspection, repair or replacement if required

• Abnormality and mounting condition of each part

Chain and Wheel Chain

• I: Inspection, repair or replacement if required - Loosening and damage of cylinder mounting

• I: Inspection, repair or replacement if required - Chain lubrication

• I: Inspection, repair or replacement if required - Abnormality of chain anchor bolt

• I: Inspection, repair or replacement if required - Wear, damage and rotating condition of chain wheel

Cylinder: I: Inspection, repair or replacement if required

• Oil leak and damage

• Wear and damage of pin and cylinder bearing

• Uneven movement

Cylinder: M: Measurement, repair or adjustment if required

• Lifting speed

Oil pump: I: Inspection, repair or replacement if required

• Oil leak and abnormal sound

Hydraulic oil tank: I: Inspection, repair or replacement if required

• Oil level and contamination

• Oil leak

Control lever: I: Inspection, repair or replacement if required

• Loose linkage

• Operation

Oil control valve: I: Inspection, repair or replacement if required

• Oil leak

• Relief valve and tilt lock valve functions

Oil control valve: M: Measurement, repair or adjustment if required

• Relief pressure measurement

Hydraulic piping: I: Inspection, repair or replacement if required

• Oil leak

• Deformation and damage

Hydraulic piping: T: Retightening

• Loose joint

Ignition timing: I: Inspection, repair or replacement if required

• Cracks on distributor cap

• Spark plug and burning and gap

• Distributor side terminal burning

• Distributor cap center piece wear and damage

• Plug cord internal discontinuity

Ignition timing: M: Measurement, repair or adjustment if required

• Ignition timing

Starting motor: I: Inspection, repair or replacement if required

• Pinion gear meshing status

Charger: I: Inspection, repair or replacement if required

• Charging function

Battery: I: Inspection, repair or replacement if required

• Battery fluid level

Battery: M: Measurement, repair or adjustment if required

• Battery fluid specific gravity

Electrical wiring: I: Inspection, repair or replacement if required

• Damage of wiring harness

• Fuses

Engine stopping system: I: Inspection, repair or replacement if required

• Diesel engine key stop device function

Head guard: I: Inspection, repair or replacement if required

• Cracks at welded portion

• Deformation and damage

Back-rest

• T: Retightening - Loosening of mounting

• I: Inspection, repair or replacement if required - Deformation, crack and damage

Lighting system: : Inspection, repair or replacement if required

• Function and mounting condition

Horn: : Inspection, repair or replacement if required

• Function and mounting condition

Direction indicator: : Inspection, repair or replacement if required

• Function and mounting condition

Instruments: : Inspection, repair or replacement if required

• Functions

Backup buzzer: : Inspection, repair or replacement if required

• Function and mounting condition

Rear-view mirror: : Inspection, repair or replacement if required

• Dirt, damage

• Rear reflection status

Other: : Inspection, repair or replacement if required

• Grease up