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Hangcha CPD-series Electrical Forklift Truck: Trimonthly Maintenance

Use this tri-monthly maintenance checklist for the proactive and preventive maintenance of your forklifts. This has been proven to lower costs by catching small service issues before they blossom into giant repair headaches.

MaintainX

10/08/2022

Hangcha CPD-series Electrical Forklift Truck: Trimonthly Maintenance

Preventive maintenance schedule

〇— Check, revise, adjust

X — Replace

Service Required: 〇— Check, revise, adjust

Battery

Battery Quantity

Electrolyte level

Electrolyte proportion

Battery quantity

Terminal looseness

Looseness of connecting wire

Cleanness of the battery surface

If there are tools on the battery.

Far away from firing

Controller

Service Required: 〇— Check, revise, adjust

Check connector for worn

Check contactor for running

Check micromove switch for running

Check the connection among motor, battery and power unit.

Motor

Service Required: 〇— Check, revise, adjust

Clean the foreign body on the motor

Check the carbon brush and commutater for worn, whether spring is normal

Whether the connection is correct and firm.

Brush carbon powder on shift plate and shift device.

Driving system:

Heck wheel hub bolts for tighten torque

Service Required: 〇— Check, revise, adjust

Check for noise

Check for oil leaks

Check wheel hub bearing for looseness,noise

Leakage check

Check wheel hub bolts for tighten torque

Wheels (Front, Rear Wheels)

Tyre

Service Required: 〇— Check, revise, adjust

Tools: Barometer

Check for charge pressure

Check for abrasion, cracks or damage

Check for spikes, stones or foreign matter

Check the wheel hub for damage

Check the split body wheel hub-bolts for looseness

Tools: Test Hammer

Check the split body wheel hub-bolts for looseness

Steering System:

Steering Wheel

Service Required: 〇— Check, revise, adjust

Check for clearance

Check for radial looseness

Check for axial looseness

Check for operation

Steering Wheel

Service Required: 〇— Check, revise, adjust

Check for operation

Check for radial looseness

Check for axial looseness

Steering Gear box and valve

Service Required: 〇— Check, revise, adjust

Check mounting bolts for looseness

Steering Axle

Service Required: 〇— Check, revise, adjust

Check king pins for looseness or damage

Check for deflection, deformation ,cracks or damage

Check for fixing condition

Brake system:

Brake Pedal

Tools: Scale

Service Required: 〇— Check, revise, adjust

Check for free travel

Check for pedal travel

Check for operation

Check for air mixed in brake piping

Steering Cylinder

Service Required: 〇— Check, revise, adjust

Check for operation

Check for oil leaks

Check for looseness when fixing or hinging

Parking brake

Service Required: 〇— Check, revise, adjust

Check for lever is securely locked and has sufficient lever stroke

Check for operation

Rod, Cable, etc.

Service Required: 〇— Check, revise, adjust

Check for operation

Check connections for looseness

Hoses and Pipes

Service Required: 〇— Check, revise, adjust

Check for damage, leakage or collapse

Check connection or clamping parts for looseness

Brake master cylinder and wheel cylinder

Service Required: 〇— Check, revise, adjust

Check for leakage

Check master cylinder and wheel cylinder for operation

Check master cylinder and wheel cylinders for fluid leaks or damage

Hydraulic system

Hydraulic Reservoir

Service Required: 〇— Check, revise, adjust

Check for oil level, Change oil

Control lever

Service Required: 〇— Check, revise, adjust

Check levers for looseness

Check for operation

Control Wave

Service Required: 〇— Check, revise, adjust

Check for oil leak

Check relief valve and tilt lock valve for operation

Hose, Piping Hose Reel & Swivel Joint

Service Required: 〇— Check, revise, adjust

Check for oil leak, looseness, collapse, deformation and damage

Hydraulic Pump

Service Required: 〇— Check, revise, adjust

Check hydraulic pump for oil leak or noise

Check pump drive gear for wear

Lifting system

Service Required: 〇— Check, revise, adjust

Chains and Sheave

Service Required: 〇— Check, revise, adjust

Check chain for tension, damage or rust

Add lubrication for chains

Check connection of chain anchor pin and chain for looseness

Check sheaves for deformation or damage

Check sheave bearings for looseness

Lifting cylinder and tilting cylinder

Tools: Hammer

Service Required: 〇— Check, revise, adjust

Check piston rod, rod screw and connection for looseness deformation or damage

Check cylinders for operation

Check for oil leak

Check pins and cylinder bushings for wear or damage

Fork

Service Required: 〇— Check, revise, adjust

Check forks for damage, deformation or wear

Check fork base and hook welding for defective cracks or wear

Check for stopper pins for damage or wear

Mast and Lift Bracket

Service Required: 〇— Check, revise, adjust

Check weld between cross members with outer and inner masts for defective, cracks or damage

Check tilt cylinder bracket and mast for defective weld ,cracks or damage

Check outer and inner masts for defective weld, cracks or damage

Check for defective weld, cracks or damage of lift bracket

Check roller bearings for looseness

Others

Tools: Hammer

Service Required: 〇— Check, revise, adjust

Overhea d Guard & Load Backrest

Check for tight installation

Check for deformation, cracks or damage

Turn signal

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Horn

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Light & Lamps

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Buck-up Buzzer

Service Required: 〇— Check, revise, adjust

Check for proper operation and tight installation

Meters

Service Required: 〇— Check, revise, adjust

Check meters for proper operation

Wire

Service Required: 〇— Check, revise, adjust

Wire damage or looseness

Looseness of Electric circuit Joint

Source: MaintainX (Community Member)

Please note that any procedure, checklist, or other document available in the MaintainX Procedure Hub is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.

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