General • Inspections

As Needed Maintenance for Conveyors and Parts

Use this procedure for a successful preventive maintenance program that extends construction equipment life and minimizes unscheduled downtime caused by equipment breakdown.

MaintainX

07/28/2022

As Needed Maintenance for Conveyors and Parts

Use this procedure for a successful preventive maintenance program that extends construction equipment life and minimizes unscheduled downtime caused by equipment breakdown.

As-needed maintenance should focus on replacing worn or damaged equipment as quickly as possible. The most common as-needed maintenance areas include:

Idlers and Rollers—Inspect the idlers are rollers and replace them on an as-needed basis.

Belt Repairs—Immediately perform belt repairs according to the specifications set out by the manufacturer. Do not use mechanical fasteners to close tears as they are not a long-term solution.

Lagging—Unless your lagging is made out of ceramic, replace them anywhere from 3-5 years.

Scrapers—Replace worn-out or malfunctioning scrapers as needed. Consider using high-performance replacement scrapers as they tend to last longer than the standard ones.

Dust containment system—Replace, repair, or clean your dust containment system on your weekly inspections.

Power Module/Gearbox—After the initial break-in period, perform oil changes at every 2,500 hours of service. At each oil change, drain the reducer and flush with kerosene, clean the magnetic drain plug, and refill to the proper level with recommended lubricant.

Bearings and Motor Replacement—Keep track of hours of operation and replace as per the manufacturer’s recommendations.

Source: MaintainX (Community Member)