Forklift Operators Pre-Shift Daily Checklist
Use this checklist for the early detection of potential equipment issues, prevent breakdowns and downtime and increase the lifetime of your equipment.
Forklift Operators Pre-Shift Daily Checklist
Use this checklist for the early detection of potential equipment issues, prevent breakdowns and downtime and increase the lifetime of your equipment.
Inspection Performed by:
Week beginning
20 (year)
Inspection Sequence
VISUA L CHECKS
DAMAGE
Bent, dented or broken parts
LEAKS
Fuel, oil, radiator, hydraulics
TIRES & WHEELS
Drive wheels, steer wheels, load wheels, casters, etc
FORKS
Secure, not bent, cracked or badly worn
CHAINS, CABLES & HOSES
In place
BATTERY
Battery cable and connector condition. Cable routing (not outside of truck). Battery retainer securely in place.
GUARDS
All guards in place and condition. Overhead, load backrest, etc. Gates and side rails (SP & Turret Models)
MECHANICAL SAFETY DEVICES
Operator harness or seat belt, fire extinguisher,name/data plate, warning labels, etc. in good condition.
OPERATOR COMPARTMENT/CONTROLS
All controls, steer tiller, pedals, etc. in good condition. Seat locks in position.
POWER UP
Turn on key. All indicator lights and alarms are working.
POWER DISCONNECT
Cuts off all electrical power.
ELECTRICAL SAFETY DEVICES
Horn, audible signals, entry bar, flashing lights, indicator lights, etc. work properly
STEERING
No binding, no excessive play
BRAKES & TRAVEL CONTROLS
Check braking & plugging distances while traveling slowly at first. If ok, then check at higher speeds. Acceleration smooth, not jerky.
PARKING BRAKE
Seat, hand or foot
HYDRAULIC CONTROLS
Test all hydraulic functions for smooth and proper operation and no unusual noise.
ATTACHMENTS
Function properly, no unusual noise, securely in place especially removable attachments.
LIMIT SWITCHES
Travel limit, lift limit, tilt limit, safety reverse (walkies), etc.)
BATTERY CHARGE
Discharge meter in full green or 75% charge after raising forks.
WIRE GUIDANCE (SP and Turret Option)
Acquisition, tracking. Brakes set, alarm works, test by slowly driving off end aisle wire.
END AISLE CONTROL (SP and Turret Option)
Alarm beeps and truck slows down or stops as programmed at aisle end.
Comments: (Items needing repair or adjustment)
Caution – If the truck is found to be in need of repair or in any way unsafe, or contributes to an unsafe condition, the matter shall bereported immediately to the designated authority, and the truck shall not be operated until it has been restored to a safe operating condition. If during operation, the truck becomes unsafe in any way, the matter shall be reported immediately to the designated authority, and the truck shall not be operated until it has been restored to safe operating condition. Do not make
Source: MaintainX (Community Member)