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XF series 1.0-3.5t Internal Combustion Counterbalanced Forklift Truck FORMS (Daily Maintenance)

The XF series 1.0-3.5t Internal Combustion Counterbalanced Forklift Truck is a daily maintenance form to ensure quality performance for your truck. The complete checklist focuses on safety measures like leaks, engine, oil level and fuel mass to name a few.
MaintainX
04/26/2021

XF series 1.0-3.5t Internal Combustion Counterbalanced Forklift Truck FORMS (Daily Maintenance)

The XF series 1.0-3.5t Internal Combustion Counterbalanced Forklift Truck is a daily maintenance form to ensure quality performance for your truck. The complete checklist focuses on safety measures like leaks, engine, oil level and fuel mass to name a few.

    Check leaks:

    Check if the engine

    Warning! Don‘t attempt to operate the truck if leaked fuel is found through pre-operational check. Correct the leak before starting engine

    Check appearance

    Check fuel mass

    Engine oil level check

    Caution: When checking the engine oil, should let the forklift truck on the level ground. When check the engine oil, it is exact when the engine is cool.

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    Check water level in the radiator

    Warning! When the water temperature of the engine is higher than 70 degree, please do not open the pressure cap of the radiator. Loosen cap slowly to allow steam to escape. After that, tighten cap securely.

    It is good practice to use thick waste cloth or the like when removing the cap. Avoid putting on gloves, since you may get burnt at your hand if hot water splashes on it.

    Caution: Adding clean water to radiator. If you use antifreeze, use the same brand of antifreeze. Pay attention to water reservoir and cooling system in the hot season..

    Warning: antifreeze is harmful to person, if swallow, disgorge at once and go to hospital. do not let children add antifreeze

    Hydraulic oil level

    The oil level should be in the place between two slots,

    Brake fluid level check

    Caution : When adding fluid, due should be taken to prevent dirt or water from entering the reservoir. Brake fluid is dangerous to health, you should avoid touching it by skin.

    Replacing of brake oil

    Notice: The truck of Korea transmission system: The brake oil(in the brake oil can) is MobilDelvac hydraulic oil SAE10W。 Other types: choice HZY3 brake oil (add when leaving the factory) or DOT3 brake oil.

    Head lamp check

    Turn signal check

    Hand brake check

    Back-up lamp and buzzer check

    Turning

    Horn

    Drivers seat adjustment

    Shift lever(s) check

    Lifting lever, tilting lever and attachment lever check

    Instruments and sensors

    Make sure that

    Brake pedal, inching pedal and clutch pedal check

    Tire pressure

    Warning! Since the forklift truck needs tires that have a high inflation pressure to carry heavy loads, even a small bending of rims or damage at the tread surface could cause an accident.

    Warning! When using an air compressor, first adjust the air pressure of the compress-or. Failure to do so will cause a serious accident, since the compressor delivers the maximum pressure.

    Warning: All nuts and bolts should be properly installed and tighten before inflating tire and rim assembly. An inflated tire contains potentially explosive energy. Don‘t over inflate.

    Tire pressure GB/T2982-2001:

Source: Hangcha

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