Xytronic Fume Extractor With Iron Procedure

Before using the equipment, ensure that the ductless fume hood above is switched on.

Avoid Direct Contact

Never touch the heated soldering iron tip or other hot parts during operation.

Personal Protective Equipment (PPE)

Safety glasses or a face shield Heat-resistant gloves for soldering

Fume Protection

Always use the fume extractor to avoid inhaling toxic fumes generated during soldering.

Pre-Operation Checks

Confirm the device is plugged into a grounded outlet.
Inspect the fume extractor filter for any signs of clogging. If heavily clogged or dirty, replace the filter to ensure effective fume extraction. The Xytronic 456DLX uses replaceable filters, which should be changed when airflow is reduced or visibly dirty.
Ensure the soldering iron tip is clean, properly attached, and free from oxidation or other residue. Use a brass tip cleaner or a damp sponge to clean it.
Inspect the soldering iron handle for wear and check the power cord for any cuts, kinks, or exposed wires to avoid electrical hazards.
Ensure the fume extractor intake is positioned 6–8 inches from the soldering area to efficiently capture fumes.

Setup

Power On

Turn On the Fume Extractor: Press the power switch on the unit to activate both the fume extractor and the soldering station. - The extractor should start immediately, ensuring hazardous fumes are captured. - Position the extractor’s intake as close to the soldering area as possible (approximately 6-8 inches).

Power On the Soldering Iron

Once the fume extractor is operational, turn on the soldering iron. Adjust the temperature control dial based on the material you are soldering (typically between 500°F and 800°F for most applications).

Set the Temperature

Adjust the temperature using the control dial. For most general soldering tasks, a temperature of 650°F to 750°F is recommended. - For lead-free solder, higher temperatures may be necessary (750°F - 800°F). - Always consult material guidelines to avoid overheating.

Monitor the Heat Indicator

The Xytronic 456DLX features an indicator light showing when the desired temperature is reached.

Soldering Procedure

Tinning the Tip

Apply a small amount of solder to the heated soldering iron tip to improve heat transfer.

Soldering Components

Position the Iron: Place the soldering iron tip on the component and pad you want to solder. Apply Solder: Feed the solder into the joint, allowing it to melt and flow smoothly. The solder should flow evenly and not form clumps. Ensure the fumes produced are being extracted efficiently by the fume extractor.

Clean the Iron

Regularly clean the tip using a brass cleaner or damp sponge during the soldering process to avoid oxidation and residue buildup.

Adjust Fan Speed

If needed, adjust the fan speed of the extractor using the controls for optimal fume removal.

Post-Operation Procedure

Turn Off the Soldering Iron

Once soldering is complete, switch off the soldering iron and allow it to cool down in the provided stand.

Turn Off the Fume Extractor

Once the soldering iron is off and fumes have cleared, power down the fume extractor.

Cool Down

Ensure the soldering iron has fully cooled before storing it.

Clean the Iron Tip

Use a brass wire cleaner or wet sponge to clean the tip of any remaining solder or residue. Store the iron in a dry, safe place.

Safety Precautions

Before using the equipment, ensure that the ductless fume hood above is switched on.

Avoid Direct Contact

Never touch the heated soldering iron tip or other hot parts during operation.

Personal Protective Equipment (PPE)

Safety glasses or a face shield Heat-resistant gloves for soldering

Fume Protection

Always use the fume extractor to avoid inhaling toxic fumes generated during soldering.

Pre-Operation Checks

Confirm the device is plugged into a grounded outlet.

Inspect the fume extractor filter for any signs of clogging. If heavily clogged or dirty, replace the filter to ensure effective fume extraction. The Xytronic 456DLX uses replaceable filters, which should be changed when airflow is reduced or visibly dirty.

Ensure the soldering iron tip is clean, properly attached, and free from oxidation or other residue. Use a brass tip cleaner or a damp sponge to clean it.

Inspect the soldering iron handle for wear and check the power cord for any cuts, kinks, or exposed wires to avoid electrical hazards.

Ensure the fume extractor intake is positioned 6–8 inches from the soldering area to efficiently capture fumes.

Setup

Power On

Power On the Soldering Iron

Once the fume extractor is operational, turn on the soldering iron. Adjust the temperature control dial based on the material you are soldering (typically between 500°F and 800°F for most applications).

Set the Temperature

Adjust the temperature using the control dial. For most general soldering tasks, a temperature of 650°F to 750°F is recommended. - For lead-free solder, higher temperatures may be necessary (750°F - 800°F). - Always consult material guidelines to avoid overheating.

Monitor the Heat Indicator

The Xytronic 456DLX features an indicator light showing when the desired temperature is reached.

Soldering Procedure

Tinning the Tip

Apply a small amount of solder to the heated soldering iron tip to improve heat transfer.

Soldering Components

Clean the Iron

Regularly clean the tip using a brass cleaner or damp sponge during the soldering process to avoid oxidation and residue buildup.

Adjust Fan Speed

If needed, adjust the fan speed of the extractor using the controls for optimal fume removal.

Post-Operation Procedure

Turn Off the Soldering Iron

Once soldering is complete, switch off the soldering iron and allow it to cool down in the provided stand.

Turn Off the Fume Extractor

Once the soldering iron is off and fumes have cleared, power down the fume extractor.

Cool Down

Ensure the soldering iron has fully cooled before storing it.

Clean the Iron Tip

Use a brass wire cleaner or wet sponge to clean the tip of any remaining solder or residue. Store the iron in a dry, safe place.