FM03a Check
Use this checklist to make sure that your stocks and equipment are working well and properly maintained.
NZ Pure Dairy
03/30/2022
FM03a Check
Use this checklist to make sure that your stocks and equipment are working well and properly maintained.
Date
Sign
Click here to sign
1.1 Window in exit door to Corridor
1.2 Paper towel dispenser plastic
1.3 Window looking into Seamer Room
1.4 Fire alarm snapglaze cover
1.5 3 x ceiling Lights & Covers
1.6 Box light & Cover X 1
1.7 Exit indicator light and cover X 1
1.8 Mirror X1
1.9 Plastic holders for hairnets and masks x2
1.10 Artech camera in ceiling
1.11 Plastic covers over wall sockets
1.12 Door x 2 in air shower (Handle & Edge)
1.13 Air cover X 3
1.14 Sink (Tap sensor & drain)
1.15 Missing screws or holes in any surface
2.1 Door windows X 2
2.2 Window looking into sachet room
2.3 Door to the Major weigh room
2.4 Covers over wall sockets x 5 + 2 at the small room
2.13 Plastic strip on bottom of emergency exit door
2.14 Emergency exit light
2.15 1 x box light in ceiling and cover
2.17 Bristles on brooms and brushes intact
2.16 Plastic on cleaning equipment and cleaning equipment racking/ containers.
2.18 Plastic footing intact on shelves and tables
2.19 Door X 2 (Handle and Edges)
2.20 Air cover X 3 (1 sealed off)
2.21 Big air filter frame
2.22 Shelf x 2
2.5 Ceiling Lights & Covers X 3
2.6 Fire alarm in ceiling
2.7 1x Artech camera main room and 1 small room
2.8 Plastic containers (12) with lid General purposes, (2) without lid, (39) Transportation, (15) for labeled bags 12 with lids
2.9 Trolley x 4 + (12) platforms
2.10 Printers, container and lids x 2
2.11 Small room ceiling light and cover
2.12 Fire alarm snap glaze cover
2.23 Small room shelf x2 (one with a shelf removed)
2.24 Bench x5 (2 small)
2.25 Scales x2
2.26 1x clock
2.27 Missing screws or holes in any surface
3.1 Door window X 1
3.2 Square Box light and cover x1
3.3 Cleaning rack plastic to edges and on hooks, ends
3.4 Bristles on brooms and brushes
3.5 Plastic footing on table
3.6 Hosing over cabling by hopper (blue, black, clear) and electrical wiring
3.7 Light and cover x2 (on ceiling & behind hopper)
3.8 Silicon seal around sieve head and seal around hopper access
3.9 Sensor of temperature
4.1 Square box light
4.2 Alarm
4.3 Duct of the extractor
5.1 Plastic panel on lift operator panel top of stairs
5.2 Pallet holder frame and scissor lift
5.3 Cleaning rack plastic edges and hooks, ends
5.4 Bristles on brooms and brushes
6.1 Door X 2 (Handle & Edge)
6.2 Air cover X 2
6.3 Blender X1 (Working order, pitting/corrosion/scratching on surface) / Extraction ducting
6.4 Missing screws or holes in any surface
6.5 Hopper X 1
6.6 Stairs & handrail
6.7 Protect fence X 2
6.8 Cabinets and push buttons (1 upstairs, 1 downstairs)
6.9 Conveyor X1
6.10 Bench X2 (one upstairs and one downstairs)
6.11 Plastic footing on tables x1
6.12 Door windows X 2
6.13 Window to false ceiling area
6.14 Smoke control sticker on door not frayed
6.15 Exit Indicator X1
6.16 Lift glass door X 1
6.17 Artech camera on ceiling
6.18 Plastic strip on bottom of emergency exit door and door to small blender room
6.19 Pallet holder
6.20 Digital Pressure gauge on wall and stainless cover.
6.21 Plastic covering over wall socket
7.1 Door window X 1
1. Redline room
2. Minor Ingredients room
3. Big blender room-downstairs
6. Big blender room
5. Big blender room- upstairs
4. Big blender room-stairs
7. Lactose room- downstairs
7.2 Smoke control sticker on door not frayed
7.3 Hosing over cabling by the stairs (blue, black, clear) and electrical wiring
7.4 Light and cover on ceiling
7.5 Fire alarm on ceiling
8. Lactose room- stairs
8.1 Square box light and cover
8.2 Window looking into big blender room
9.1 Door X 1 (Handle, Edges)
9. Lactose room
9.2 Air cover X 2
9.3 Stairs & handrail
9.4 Protect fence X 1
9.5 Conveyer X 1
9.6 Cabinets and push buttons (1 upstairs, 1 downstairs)
9.7 Benches
9.8 Shelves X 2 (one without a shelf)
9.9 Missing screws or holes in any wall
10. Lactose room- upstairs
10.1 Pallet holder frame
10.2 Clock face
10.3 Scale x 1
10.4 Window to false ceiling area
10.5 Exit Indicator X1
10.6 Square box light and cover
10.7 Lift glass door X 1
10.8 Plastic covering over wall sockets
10.9 Artech camera
11. Assembly room
11.1 Double Door X 1 attached window
11.2 Window looking into filler room
11.3 Box light & Cover X 1
11.4 Lift glass door X 1
11. 5 Plastic footing on tables
11.6 Artech camera x2
11.7 Plastic covering over wall sockets
11.8 Smoke alarm
11.9 Clock x 1
11.10 Door X 2 (Handles & Edges)
11.11 Air cover X 3 (1 sealed)
11.12 Benches
11.13 Vacuum port is in use, so port cover remains unnecessary Y/N
11.14 Shelves
11.15 Missing screws or holes in any surface
12. Can filling room
12.1 Double Door X 2 windows
12.2 Windows x3 (looking into sachet room, UV tunnel room and into lift)
12.3 Door windows x1
12.4 Glass doors on scoop machine
12.5 Handles on scoop machine
12.6 Packer doors glass x4
12.7 Packer doors plastic handles (8) & hinges (18). Locks (4)
12.8 Packer control panels x1
12.9 Plastic covers over wall sockets x10
12.10 Ceiling Lights & Covers X 3
12.11 Box light & Cover X 2
12.12 Conveyor plastic
12.13 Plastic on cleaning equipment and cleaning equipment racking/ containers
12.14 Bristles on cleaning equipment
12.15 Artech camera X2
12.16 Control panel over basic scout control unit
12.17 Hosing over cables (turquois and black coloured cabling) by scoop machine and inspection units
12.18 Plastic strip on bottom of exit door to assembly room
12.19 Plastic on can spacer wheel
12.20 Door X 2 (Handles & Edges)
12.21 Double Door X 1 (Handles & Edges)
12.22 Air cover X 3
12.24 Vacuum port cover is covered if not in use. Is it in use (Y / N)
12.23 Packer Door latch and hinges x4 (front and side)
12.25 Perspex covers intact
12.26 Missing screws or holes in any Surface
12.27 Plastic footing on trolleys/ conveyors/ machinery
12.28 Checkweigher panel
12.29 Rotatory table
12.30 Plastic sock from hopper X 2
13. Clinching & seaming room
13.1 Window X 2 in Air shower
13.2 Light in ceiling in Air shower
13.3 Doors X 3 windows including air shower
13.4 Double Door X 2 windows
13.5 Window X 2 looking out to packing and RLR
13.6 Ceiling Lights & Covers X 8
13.7 Box unit lights on back wall x2
13.8 Cleaning rack plastic edges and hooks, ends
13.9 Bristles on brooms and brushes
13.10 Artech camera X2
13.11 Exit indicator X1(above door to minors)
13.14 Clincher Perspex covers
13.16 Vacuum Gasser 1 Perspex covers
13.18 Seamer 1 Perspex covers
13.22 Control panels on clincher, seamer & vacuum gasser
13.25 Plastic strip on bottom of exit door to filler room
13.26 Caution Clean air zone sticker on air shower
13.27 Plastic footing on tables and shelving
13.28 Clock face
13.29 Plastic covering over wall sockets
13.30 Access hatch to packing area
13.31 Door X 3 Handles & Edges
13.32 Double Door X 1 Handles & Edges
13.33 Air cover X 4
13.34 Air shower Door
13.35 Benchs
13.36 Shelving x1
13.37 Shelf for blue ends
13.38 Clincher line 2
13.39 Vacuum Gasser line 2
13.40 Seamer machine line 2
13.41 Laser coding machine
14. Stairs to the blender room
14.1 Light & Cover X 3
14.2 Exit indicator X1 (into big blender room)
14.3 2x square box lights and covers
14.4 Door windows x2
14.5 Fire alarm no glass snapglaze (top of stairs)
14.6 Door X 2 Handles & Edges
14.7 Stairs & handrail
14.8 Air filter
15. Fire exit (Stairs from Big Blender Room)
15.1 Door X 3 windows
15.2 Box Lights & Covers X 3
15.3 Exit light & Cover X 1
15.4 Emergency exit sign X1
15.5 Smoke alarm in ceiling bottom of stairs
15.6 Plastic strip on bottom of entry door to SHA
15.7 Door X 4 Handles & Edges
15.8 Second door top of stairs
15.9 Stairs & handrail
16. Small room with Can Cleaner and UV tunnel
16.1 Lights & covers X2
16.2 Windows X4
16.3 Exit indicator X1
16.4 Door X1 & attached window
16.5 Can Inverter Covers
16.6 Can inverter plastic handles & hinges
16.7 Artech Camera
16.8 Plastic Footing conveyor and can cleaner
16.9 Digital pressure gauge
16.10 Plastic covers over wall sockets
16.11 Cleaning rack plastic edges and hooks, ends
16.12 Bristles on brooms and brushes
16.13 Plastic strip on bottom of entry door to SHA
16.14 Air covers X3 (1) sealed
16.15 Door X1 Handle & Edges
16.16 Can Inverter (Working order, pitting/corrosion/scratching on surface)
16.17 UV tunnel (Working order, pitting/corrosion/scratching on surface)
16.18 Covers
16.19 Missing screws or holes in any surface
17. Debagging area
17.1 Door X 2 windows
17.2 Window X 2
17.3 Ceiling Lights & Covers X 6
17.4 Lift glass door X 2
17.5 Rapid door X 2
17.6 Scales control panel
17.7 Cleaning rack plastic edges and hooks, ends
17.8 Bristles on brooms and brushes
17.9 Artech Camera
17.10 Door X 2 Handles & Edges
17.11 Double Door X 1 Handles & Edges
17.12 Air cover X 2
17.13 Conveyer X 4
17.14 Scales
17.15 Bags Lifter
17.16 Perspex covers intact
17.17 Missing screws or holes in any surface
18. Depalletising room
18.1 Lights & covers X8
18.2 Door X4 & attached windows
18.3 Window X3
18.4 Emergency light and Cover X1
18.5 Exit light & Cover X1
18.6 Gravity conveyor X2
18.7 Accumulation table conveyor and Cover X1
18.8 Cleaning rack plastic edges and hooks, ends
18.9 Bristles on brooms and brushes
18.10 Artech Camera X2
18.11 Plastic pallets (9 blue and 1 grey)
18.12 Clock X 2
18.16 Door X4 Handles & Edges
18.17 Gravity conveyor X2
18.18 Accumulation table conveyor and Cover X1 and Depalletising machine.
18.19 Pallet jack
18.20 Bags Lifter
18.21 Perspex covers intact
18.22 Missing screws or empty holes in any surface
18.15 Mirror for can checking intac
18.14 Wheels on pallet jack
18.13 Fire alarm snapglaze panel
19. Packing area
19.1 Accumulation table conveyor and Cover X1
19.2 Conveyor to the packing machine
19.3 Packing machine
19.4 Printer
19.5 Perspex covers intact in any equipment
19.6 Missing screws or empty holes in any equipment
3.10 Floor
2.28 Floor
11.16 Floor
12.31 Floor
13.42 Floor
13.12 Clincher 1
13.13 Blue dot end feed conveyor Integrity (Screws and plastic weight)
2.29 Walls
4.4 Window looking to the Lactose room
3.11 Walls
9.10 Floor
9.11 Walls
7.6 Shelf
11.17 Walls
12.32 Walls
13.15 Vacuum Gasser 1
13.17 Seamer 1
13.19 Laser Printer Machine
13.20 Can inverter
13.21 Blowing system
13.23 Conveyors
13.24 Reclousure Dispenser
13.43 Walls
16.20 Emergency Alarm
16.21 Floor
16.22 Walls
1.16 Vacuum port blocked / Plastic cover on the wall
4.5 Stairs (Steps and Handles)
8.3 Stairs ( Steps and hand rail)
Extinguisher
14.9 Extinguisher
Source: NZ Pure Dairy (Community Member)