JUNGHEINRICH EFG 110 K 2000 Hours / 1 Year

1.8 Check overhead guard seating for pretension and renew, if necessary

Steering

4.3 Check :

steering axle
steering knuckle
stops for wear and deformation

4.4 Clean steering angle sensor with compressed air

Prepare truck for maintenance and service operations.

Unscrew air cleaner with level plunger (2).

Visual check of hydraulic oil level on the level plunge (3).

The reading of the hydraulic oil level must be at the upper mark (4) when the tank is sufficiently filled.

If required, top up with hydraulic oil until the prescribed filling level is reached (10 mm at the dipstick (3) correspond to approx. 1 l hydraulic oil).

Do not fill hydraulic tank higher than the upper mark. This can cause disturbances and damage of the system.

Changed consumption type materials must be disposed of in accordance with the ap- applicable environmental protection regulations.

6.8 Check the pressure relief valves for correct functioning

Preparation of the truck for servicing and maintenance operation

Open rear cover

Unscrew cover (11).

Check fuses according to table for correct rating and damage.

In order to prevent damage to the electric system, only fuses with the respectively specified ratings must be used.

7.7 Clean impulse control

8.1 Check the ventilator for correct function

8.3 Clean motor cooling fins

inclination of hoist frame

Check uniform extension of both tilting cylinders.

10.10 Check mast play and adjust lateral play by means of shims, if necessary.

11.1 Check the electrical system for a grounding fault VDI 2511

11.2 Check driving speed and braking distance

Pull Solo Pilot (16) backward to lift the fork carrier.

Press Solo Pilot (16) to the front to lower the fork carrier.

Chassis/ superstructure

1.8 Check overhead guard seating for pretension and renew, if necessary

Steering

4.3 Check :

steering axle

steering knuckle

stops for wear and deformation

4.4 Clean steering angle sensor with compressed air

Hydraulic system:

6.7 Change hydraulic oil

The load lifting device must be completely lowered.

Prepare truck for maintenance and service operations.

Unscrew air cleaner with level plunger (2).

Visual check of hydraulic oil level on the level plunge (3).

The reading of the hydraulic oil level must be at the upper mark (4) when the tank is sufficiently filled.

If required, top up with hydraulic oil until the prescribed filling level is reached (10 mm at the dipstick (3) correspond to approx. 1 l hydraulic oil).

Do not fill hydraulic tank higher than the upper mark. This can cause disturbances and damage of the system.

Changed consumption type materials must be disposed of in accordance with the ap- applicable environmental protection regulations.

6.8 Check the pressure relief valves for correct functioning

Electric System

7.6 Check the fuses for correct amperage

Preparation of the truck for servicing and maintenance operation

Open rear cover

Unscrew cover (11).

Check fuses according to table for correct rating and damage.

In order to prevent damage to the electric system, only fuses with the respectively specified ratings must be used.

7.7 Clean impulse control

Electric motors

8.1 Check the ventilator for correct function

8.3 Clean motor cooling fins

Hoist frame

10.9 Check angle of :

inclination of hoist frame

Check uniform extension of both tilting cylinders.

10.10 Check mast play and adjust lateral play by means of shims, if necessary.

General measurments:

11.1 Check the electrical system for a grounding fault VDI 2511

11.2 Check driving speed and braking distance

11.3 Check lifting and lowering speed

Pull Solo Pilot (16) backward to lift the fork carrier.

Press Solo Pilot (16) to the front to lower the fork carrier.