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ETX 513/515 Electric Transverse Seat with Telescopic Forks 1000 Hours/6 Months

The ETX 513/515 Electric Transverse Seat with Telescopic Forks 1000 Hours/6 Months form provides a thorough checklist for your brakes, electrical system, travel and hydraulic operations to name a few. Aside from ensuring that the equipment provides quality performance, this also ensures the safety of the responsible person conducting the maintenance.

MaintainX

04/26/2021

ETX 513/515 Electric Transverse Seat with Telescopic Forks 1000 Hours/6 Months

1.2.1.1 Standard equipment

Brakes

Note: Release drive wheel brake and load wheel brakes if applicable with set screws.

Test emergency recovery.

Test the function of the brakes

Adjust the air gap of the magnetic brake.

Clean and adjust the micro switches and sensors.

Measure and set the stopping distance and create a brake log.

Electrical system

Note: All safety components: encoder, laser scanner, "Flexisoft" safety PLC and relays must be replaced after 240 months.

Test the contractors and/or relays.

Carry out a chassis insulation-resistance test.

Travel

Clean the vent slots of the combined control unit.

Clean the sensors.

Correct the oil level or grease filling of the transmission.

Chassis/structure

Clean the air vents of the drive compartment covers.

Hydraulic operations

Clean the sensors.

Test the sensors.

Adjust the load chains.

Lubricate the load chains.

Clean the running faces in the mast sections and apply grease.

Note: ATTENTION! RISK OF FALLING!

Test emergency lowering.

Correct the hydraulic oil level.

Hydraulic operations

Test and adjust the pressure relief valve.

Lubricate

chain

rollers

guide rollers

swing bearings on the swivel-traverse forks

Clean and lubricate the gear racks.

Measure lifting and lowering speeds, if necessary traversing/rotating speeds for the correct value.

Agreed services

Carry out a test run with the rated load or a customer-specific load.

Clean the motor housing of the travel and lift motor.

Demonstration after maintenance.

Lubricate truck according to the lubrication diagram.

Steering

Lubricate steering gear teeth or steering chain.

System components

Test lift, traction and other customer specific cut-offs.

1.2.1.2 Optional equipment

Wire guidance

Electrical system

Test two-hand operation in narrow aisles.

System components

Measure the wire guidance current and frequency in the guide wire.

Test handling on the guide wire and maximum deviation and adjust if necessary.

Test the truck's acquisition of the guide wire when it enters the aisle.

Test the wire guidance system and clearance limits and adjust if necessary.

Test the wire guidance system's "EMERGENCY STOP" function.

JH personal protection system

System components

Test the Personal Protection System.

Clean the front screens of the PPS laser scanner.

Test the warning and protective field areas of the Personal Protection System.Test the warning and protective field areas of the Personal Protection System.

Rail guidance

Electrical system

Test two-hand operation in narrow aisles.

Travel

Measure the distance between the guide rollers and the guide rails over the entire length of the rails.

Fork adjuster

Hydraulic operations

Adjust the attachment.

Clean and grease attachment

bearings
guides
stops

The axial play of the front and rear rollers.

Telescopic forks

Hydraulic operations

Adjust the attachment.

Clean and grease attachment

bearings
guides
stops

pistons

Adjust

piston rods

Adjust

End of aisle safety device - magnet

System components

Test the function of the end of aisle safety device.

End of aisle safety device transponder

System components

Test the function of the end of aisle safety device.

Rack height select

System components

Test Rack Height Select.

Aisle recognition

System components

Clean the magnetic switch and/or light switch for aisle recognition.

Load sensing

Hydraulic operations

Clean the sensors.

Test the sensors.

2nd stacking depth

System components

Test function and settings.

W&S lowering cut-off

Travel

Clean

Sensors

Switches

Rack height select with automatic stacking operation

System components

Test the function of rack height select/automatic stacking.

Test the empty space check and load detection function of the rack height select/ automatic stacking.

Data radio

System components

Clean

scanner

terminal

Video system

System components

Clean the camera.

Clean the display.

Weigher sensors / switches

Electrical system

Test the weighing system.

Telescopic table

Hydraulic operations

Adjust the attachment.

Clean and grease attachment

bearings
guides
stops.

Clean and lubricate the attachment.

The axial play of the front and rear rollers.

Adjust the drive chains.

Support columns / Tilt safety devices

Chassis/structure

Measure the height-related and capacity-related settings.

Swivel traverse frame

Hydraulic operations

Adjust eccentric bolts on the swivel-traverse fork.

Adjust the attachment.

Clean and grease attachment

bearings
guides
stops

Clean and lubricate the attachment.

Adjust the pistons and piston rods.

Horizontal positioning

System components

Test HozPos functions such as Emergency Stop

the approach to HozPos and positioning accuracy.

Electrical heating

Chassis/structure

Clean the heater.

W&S on-board charger

Battery charger

Test the immobilizer on trucks with on-board chargers.

Carry out a potential measurement on the chassis while charging is in progress.

Personal protection system - stationary

System components

Test the functions of the external Personal Protection System, e.g. to ensure it is cut off by the activation frequency.

Lead-acid battery, international

Power supply

Clean and grease the battery terminals.

Clean the battery.

Measure the acid density and battery voltage.

Correct the battery acid level using demineralised water.

Lead-acid battery

Power supply

Clean and grease the battery terminals.

Clean the battery.

Measure the acid density and battery voltage.

Correct the battery acid level using demineralised water.

1.2.2 Inspection contents

The following points must be checked:

1.2.2.1 Standard equipment

Brakes

The secure seating and function of the micro switches and sensors and for damage

The secure seating of the connections and cables and for damage

Brake linings for wear and damage

Electrical system

Cables and engine are secure and for damage

Warning and safety devices are in accordance with the operating instructions

Function of display and controls

The function of the emergency disconnect and for damage

Contractors and/or relays for wear and damage

Note: If the service seal is damaged, check the internal main current fuses for damage and check their ratings. Attach a new seal to the combined control unit after the test.

The electric wiring for damage (insulation damage, connections) and the fuse ratings

The presence of the service seal on the combined control unit and for damage

Electrostatic discharge strap or chain is present and for damage

Power supply

The function of the battery latch and battery attachment and for damage

The function and secure seating of the battery connector and for damage

Travel

The function of the "travel" controls and that the labels are legible and complete

The function of the dead man switch and for damage

The function and secure seating of the sensors and for damage

Drive train bearings for wear and damage

Transmission for noise and leaks

Wheel bearings and attachment for wear and damage

Wheels for wear, damage and secure mounting

Chassis/structure

Industrial truck for damage and leaks

The secure seating of the chassis and screw connections and for damage

The battery rollers and any support rubber to ensure presence and function

Labels are :

legible
complete
plausible

Driver's seat for damage

The driver's cab is securely attached

The secure seating of the driver's seat and the function of the adjustment mechanism

Chassis/structure

Doors and/or covers for damage

The mast bearings for wear

The secure seating of the mast

Operator mat and steps are non-slip and free of damage

Protective mechanism against trapping and shearing

present
secure
functions correctly
free of dirt and damage

The secure seating of the overhead guard and/or the cab for damage

Hydraulic operations

The function of the "hydraulic system" controls and for legibility, completeness and plausibility

Sensors are secure and for damage

The function of the lift mechanism and for wear and damage

The secure seating of the cylinders and piston rods and for leaks and damage

Lateral play of the mast sections and fork carriage

The presence of the stops and for wear and damage

Load chain mounting elements and chain pins for wear and damage

Mast rollers and their running surfaces for wear and damage

The presence and function of the fastening bolts

The function of the hydraulic system

The forks or load handler for wear and damage

The secure seating

hoses

wear
leaks
damage
blisters
kinks

pipes

wear
leaks
damage
blisters
kinks

connections

wear
leaks
damage
blisters
kinks

The rotate and/or traverse hydraulic motor for damage and leaks

Steering

The function of the electric steering and its compoThe function of the electric steering and its components and for wear and damagenents and for wear and damage

The function of the wheel adjustment indicator and ensure plausibility

The steering head bearings, steering play and steering gear teeth or steering chain for wear and damage

1.2.2.2 Optional equipment

JH personal protection system

System components

The secure seating of the laser scanner and for damage

Electrolyte circulation

Power supply

The function of the hose connections and pump

Aquamatik

Power supply

Aquamatik plug

hose connections

float

for leaks

The function of the flow indicator and for leaks

Mast bracing

Hydraulic operations

To ensure that the mast bracing is secure and check for damage

Rail guidance

Travel

The fastening of the rail guidance

The rail guidance and their bearings for wear and damage

Battery refill system

Power supply

The function of the battery refill system and for leaks

Fork adjuster

Hydraulic operations

Attachment bearings, guides and stops for wear and damage

Proper securing of the attachment to the truck and the load-bearing components for secure fit and damage

Sliding blocks are complete and for wear and damage

The secure seating of the hydraulic connections and for leaks

The function of the fork positioner and for damage

Cylinder rods and their bushings for wear and damage

Cylinder seals for leaks and damage

Telescopic forks

Hydraulic operations

Attachment

bearings

guides

stops for wear and damage

Proper securing of the attachment to the truck and the load-bearing components for secure fit and damage

The function of the attachment and for damage

Cylinder seals for leaks and damage

Hydraulic

connections

hoses and pipes are secure

for leaks and damage

The pistons and piston rods for wear and damage

Working platform

Hydraulic operations

Proper securing of the attachment to the truck and the load-bearing components for secure fit and damage

Aisle recognition

System components

The function of the aisle recognition magnetic switch and/or light button and for damage

Load sensing

Hydraulic operations

Sensors are secure and for damage

W&S lowering cut-off

Travel

Sensors/switches are secure and function correctly and for damage

Shock sensor / data recorder

Electrical system

The shock sensor/data recorder is secure and for damage

Data radio

System components

The function and secure seating of the scanner and terminal and for damage

Fuse ratings

The secure seating of the cables and for damage

Video system

System components

The secure seating of the cables and for damage

The function and secure seating of the camera and for damage

The function and secure seating of the monitor and for damage

Work lights

Electrical system

The function of the lighting and for damage

Fire extinguisher

Agreed services

The fire extinguisher is present and secure and check the inspection interval

Weigher sensors / switches

Electrical system

The weighing system for damage

Access module

Electrical system

Access module is secure and functions correctly and for damage

Telescopic table

Hydraulic operations

Attachment

bearings

guides

stops for wear and damage

Proper securing of the attachment to the truck and the load-bearing components for secure fit and damage

Sliding blocks are complete and for wear and damage

The function of the attachment and for damage

The function of the drive wheel and its bearings and for damage

The secure seating of the hydraulic connections and for leaks

The steering chains for wear and damage

Support columns / Tilt safety devices

Chassis/structure

Supports/tilt safety devices are present and for damage

Swivel traverse frame

Hydraulic operations

The secure seating of the :

hydraulic connections

hoses and pipes

leaks and damage

Attachment

bearings

guides

stops for wear and damage

Proper securing of the attachment to the truck and the load-bearing components for secure fit and damage

Cylinder seals for leaks and damage

The pistons and piston rods for wear and damage

Electrical heating

Chassis/structure

The function of the heater

Electrical optional equipment

Electrical system

The function of the optional electrical equipment and for damage

Restraint system

Chassis/structure

The function of the driver's seat restraint system and for damage

Optional equipment

Chassis/structure

The function of optional equipment such as :

mirrors

storage compartments

grips

windscreen wipers

washing systems, etc. and for damage

Discharge roller

Electrical system

The presence of the electrostatic discharge strap and for damage

Strobe light / beacon

Electrical system

Strobe light/warning beacon for function and damage

Overhead guard cover

Chassis/structure

Overhead guard cover is present and secure, and for damage

Audible warning devices

Electrical system

Buzzer/warning alarm is secure and functions correctly and for damage

W&S on-board charger

Battery charger

The current collector contacts for wear and damage

The function of current collector and for wear and damage

The secure seating of the current collector and for damage

The mains plug and mains cable for damage

The current collectors and bus bar feed for damage

The secure seating of the cables and electrical connections and for damage

Lead-acid battery, international

Power supply

The secure seating of the battery, battery cables and cell connectors and for damage

The presence of safety labels are present and for damage

Lead-acid battery

Power supply

The secure seating of the battery, battery cables and cell connectors and for damage

Source: Jungheinrich

Please note that any procedure, checklist, or other document available in the MaintainX Procedure Hub is provided for general education and information only and does not constitute legal, medical, or financial advice. MaintainX makes the materials available AS IS and AS PROVIDED, without warranties of any kind. By downloading or using any such materials, you assume the risk that they may not be appropriate for your specific situation and agree that you are solely responsible for any such use, including compliance with applicable law and with meeting any conditions of product warranties.

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