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Doosan D20S-5 Forklift Pneumatic Tire Lift Truck FORMS Daily Maintenance

The Doosan D20S-5 Forklift Pneumatic Tire Lift Truck FORMS Daily Maintenance procedure inspects your engine for fluid leaks, engine oil level, coolant level and also checks the air cleaner indicator. This form helps in ensuring your forklifts maintains its quality performance.
MaintainX
04/26/2021

Doosan D20S-5 Forklift Pneumatic Tire Lift Truck FORMS Daily Maintenance

The Doosan D20S-5 Forklift Pneumatic Tire Lift Truck FORMS Daily Maintenance procedure inspects your engine for fluid leaks, engine oil level, coolant level and also checks the air cleaner indicator. This form helps in ensuring your forklifts maintains its quality performance.

    Inspect Engine for Fluid Leaks

    Engine Oil Level - Check

    WARNING:Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.

    Gasoline and LP Engines

    Diesel Engines

    Coolant Level – Check

    WARNING: At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the filter cap is cool enough to touch with your bare hand.

    Remove the filter cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal

    4TNV98 Diesel Engine

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    WARNING:Pressure air can cause personal injury. When using pressure air for cleaning, wear a protective face shield, protective clothing and protective shoes. Maximum air pressure must be less than 205 kPa (30 psi) for cleaning purposes.

    Air Cleaner Indicator-Check

    Checking Service Indicator

    NOTE: Service the element more frequently, as required, in severe dust or lint conditions. Also, service it more frequently where the operator is required to wear a respirator.

    Walk-Around Inspection - Inspect

    For maximum service life of the lift truck, make a thorough walk-around inspection. Look around and under the truck for such items as loose or missing bolts, debris or dirt buildup, fuel, oil or coolant leaks and cut or gouged tires.

    Have any repairs made and debris removed, as needed.

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    Inspect the forks.

    Mast Channels – Lubricate

    The channels on the roller-type mast require a break-in period. Apply a light film of lubricant on the channels where the rollers ride. This will prevent metal peel until the rollers set a pattern.

    Transmission Oil Level – Check

    WARNING: Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.

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    Parking Brake - Inspect

    Inspection from Operator's Seat, Engine OFF

    Inspection from Operator's Seat, Engine ON

    PARKING BRAKE SWITCH

    Parking Brake

    NOTE: The parking brake is required to be adjusted to hold the lift truck with capacity load on a 15% grade. If there is a 15% grade in your workplace, engage a capacity load and drive over to the grade.

    If the maximum grade in your workplace is less than 15% or if the maximum load carried by the lift truck is less than the lift truck's load capacity, pick up the maximum load and drive to the steepest grade in your workplace.

Source: Doosan

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