Manufacturing / Industrial • Inspections

Order Picker Forklift Inspection

Order picker forklifts are specialized materials handling equipment designed to allow operators to pick items directly from high shelves and racks. Regular inspection of these vehicles is crucial to ensure safety, efficiency, and compliance with workplace regulations. An effective inspection process helps maintain the equipment's performance and reduces the risk of accidents and equipment failure.

FlowCo Solutions

06/05/2025

Order Picker Forklift Inspection

VISUAL INSPECTION:

Forks, Carriage & Platform:

Damaged, Bent, Worn. (Capacity on Forks)

Yes
No
N / A

Fall Protection:

Harness in date and free of damage.

Yes
No
N / A

Mast, Rollers & Chains:

Loose/ Missing Parts, Excessive Wear or Leaks

Yes
No
N / A

Hydraulic Hoses & Cylinders:

Leaking or Damaged.

Yes
No
N / A

Tires, Load Wheels:

Any Damage, Any Damage, Bond Failure, Tread etc.

Yes
No
N / A

Overhead Guard/ F.O.P.S:

Good Condition, No Damage or Dents.

Yes
No
N / A

Operators Compartment:

: Clean, Controls are Readable

Yes
No
N / A

Battery:

Full Charge, Secure, Correct Water Level and Safety Gate in Place.

Yes
No
N / A

Capacity Plate:

Readable and Understood.

Yes
No
N / A

Fluid Checks:

(T.E.C.H – B) Transmission, Engine, Coolant, Hydraulics – Battery and Brakes

Yes
No
N / A

Operators Manual & Warning Decals:

Visible and Readable.

Yes
No
N / A

Other:

MECHANICAL INSPECTION:

Electric Motor:

Sounds Normal, No Smoke or Strange Noises.

Yes
No
N / A

Lights:

Front, Tail, Reverse and Brake lights. Good Condition (If Applicable)

Yes
No
N / A

Gauges, Hour Meter:

Good Condition and Working.

Yes
No
N / A

Hydraulic Controls:

Lift and Lower Operating Freely, No Leak.

Yes
No
N / A

Horn & Back-up Alarm:

Works Properly.

Yes
No
N / A

Forward & Reverse Speed Control:

Motor Sounds Good, Operates Smoothly.

Yes
No
N / A

Steering:

Operates Freely, Smooth With No Strange Noises.

Yes
No
N / A

Deadman, Emergency Brake:

Good Working Condition.

Yes
No
N / A

Service/ Plugging Brake:

No Loud Noises, Stops in Good Amount of Time.

Yes
No
N / A

Other:

PASS:

Pass
Flag
Fail

Supervisor Signature:

Click here to sign

Source: FlowCo Solutions (Community Member)