Alexandria Maintenance Checklist (Monthly)
The Alexandria Maintenance Checklist is a monthly routine inspection aimed at ensuring the operational efficiency and safety of various equipment and systems within the facility.
Hubbard Alexandria
08/05/2024
Alexandria Maintenance Checklist (Monthly)
The Alexandria Maintenance Checklist is a monthly routine inspection aimed at ensuring the operational efficiency and safety of various equipment and systems within the facility.
In reference to form #2098-120
MIXER AREA
Check gearbox components and drive components
Check belts, listen to bearings, look for oil leaks, verify belt tension, etc.
Check mixer for cleanliness and clean if required
Check condition of ribbons, paddles, pins
Check mixer gate for proper adjustment, build-up, etc.
Adjust and clean if necessary
Change gearbox oil - Yearly
Every February
PELLET MILL SYSTEM
Pull Test (Form 2356)
(Quarterly)
Ensure that all SAFETY devices in the system are working properly
Check steam harness - leaks, gauges, trap strainers
Check cooler for cleanliness - clean as required
Verify cooler bed oscillating system is functioning properly - check gearbox for leaks, check linkages
Check limit switches and level indicators for proper function and adjustment
Check plenum for deterioration and leaks, correct as necessary
Check cooler is operating properly (while running.) Check pellet bed, air system, cooling effeciency
Inspect screens for cleanliness, holes, replace as needed
Inspect Rumba bushings, verify all fasteners are tight
Clean conditioner
(Annual)
Rollermill
Lockout system
Check motor mounting bolts for tightness
Check roll condition
Bi-annual
Verify all guarding is in place
Check drive belt condition
RECEIVING AREA
Pull Test (Form 2356)
(Quarterly)
Meter name
Unit
Receiving conveyor--Grease
Receiving conveyor--Check oil & belts
Turnheads
Check gearboxes and motors
Check condition of housing and internal spouting
Check for proper operation
Ensure all dust covers around encoders are installed and sealing
AC SYSTEM
Check system controls for proper function
Inspect main filter, replace as needed
Check condenser for ice, dirt, debris
Dust Collector
Differential pressure
Meter name
Unit
Bags in satisfactory condition
Grease bearings - just a few shots
Electrical Rooms
Clean and organize MCCs
Change/clean cabinet filters
Check and organize LOTO equipement
Check VFDs for any fault codes
Open and inspect Repete cabinets
Legs
Meter reading to be taken quarterly
Grease drives
Inspect gearboxes for leaks, check belt and pulley alignment, check bearings for excess noise
Grease tails and inspect boot pulleys
Upper Decks
Grease soy tank fill conveyor
Grease North pelleting transfer drag
Grease North meal transfer drag
Boiler
Excercise overpressure valve and check for leaks and chattering
Watch flame sequence through sight glass
Look for issues such as flame instability, poor uniformity, excessive soot build-up, etc.
Checks:
Over pressure limit shutdown switch, safety valve, front and rear doors
Clean Screens
Overflow Tanks
Grease outside tank fill and reclaim system
MCC Rooms
Cleaning/Service
Safety
Firedoor Drop Test - Mixing Area
Firedoor Drop Test - Warehouse
Emergency lights test
Monthly Management Review
Initial when the task is completed. Manager sign-off
Click here to sign
Comments:
Source: Hubbard Alexandria (Community Member)