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Cooling Tower Inspection Checklist

Use this checklist as a guide for inspecting your cooling tower. When cooling towers are not regularly maintained, the buildup of scale, corrosion, bacteria, biofilms and sludge will foul equipment and reduce the tower's efficiency.
MaintainX
09/16/2022

Cooling Tower Inspection Checklist

Use this checklist as a guide for inspecting your cooling tower. When cooling towers are not regularly maintained, the buildup of scale, corrosion, bacteria, biofilms and sludge will foul equipment and reduce the tower's efficiency.

    Tower Location

    Owner / Company

    Company Contact

    Signature

    Click here to sign

    Owner's Tower Designation

    Tower Manufacturer

    Process Served by Tower

    Cell No.

    Number of Fan Cells

    Tower Type:

    Date Inspected

    Inspected by

    Inspector

    Signature

    Click here to sign

    Structure

    Casing Material

    • Pass
    • Flag
    • Fail

    Structural Material

    • Pass
    • Flag
    • Fail

    Fan Deck Material

    • Pass
    • Flag
    • Fail

    Stairway (Indicate Material)

    • Pass
    • Flag
    • Fail

    Ladder (Indicate Material)

    • Pass
    • Flag
    • Fail

    Handrail (Indicate Material)

    • Pass
    • Flag
    • Fail

    Interior Walkway (Indicate Material)

    • Pass
    • Flag
    • Fail

    Cold Water Basin Material

    • Pass
    • Flag
    • Fail

    Silt, Debris Buildup

    • Pass
    • Flag
    • Fail

    Water Distribution System

    Open Basin System

    Distribution Basin Material

    • Pass
    • Flag
    • Fail

    Inlet Pipe Material

    • Pass
    • Flag
    • Fail

    Inlet Manifold Material

    • Pass
    • Flag
    • Fail

    Flow Control Valves

    • Pass
    • Flag
    • Fail

    Nozzles — Orifice Diameter

    • Pass
    • Flag
    • Fail

    Silt, Algae, Debris

    • Pass
    • Flag
    • Fail

    Spray Type System

    Header Pipe Material

    • Pass
    • Flag
    • Fail

    Branch Pipe Material

    • Pass
    • Flag
    • Fail

    Nozzles — Orifice Diameter

    • Pass
    • Flag
    • Fail

    Nozzles

    Heat Transfer System

    Fill — Type and Material

    • Yes
    • No
    • N / A

    Eliminators — Type and Material

    • Yes
    • No
    • N / A

    Louvers — Type and Material

    • Yes
    • No
    • N / A

    Biological Fouling

    • Yes
    • No
    • N / A

    Use this space to list specific items needing attention:

    Mechanical Equipment

    Speed Reducer Type:

    Belt Drive Unit

    Belt Designation

    • Pass
    • Flag
    • Fail

    Fan Sheave Designation

    • Pass
    • Flag
    • Fail

    Motor Sheave Designation

    • Pass
    • Flag
    • Fail

    Gear Drive Unit

    Manufacturer

    Model

    Ratio

    Oil Level:

    Oil Condition:

    Oil Type Used

    Seals

    Backlash

    Fan Shaft Endplay

    Unusual Noises?

    • Yes
    • No
    • N / A

    Action Required

    Drive Shaft

    Manufacturer

    Material

    Fan

    Fan Type:

    Manufacturer

    Fixed Pitch

    Adjustable Pitch

    Diameter

    Number of Blades

    Blade Material

    • Pass
    • Flag
    • Fail

    Hub Material

    • Pass
    • Flag
    • Fail

    Hub Cover Material

    • Pass
    • Flag
    • Fail

    Blade Assembly Hardware

    • Pass
    • Flag
    • Fail

    Tip Clearance

    • Pass
    • Flag
    • Fail

    Vibration Level

    • Pass
    • Flag
    • Fail

    Fan Cylinder Height

    • Pass
    • Flag
    • Fail

    Mechanical Equipment Support

    • Pass
    • Flag
    • Fail

    Oil Fill and Drain Line

    • Pass
    • Flag
    • Fail

    Oil Level Sight Glass

    • Pass
    • Flag
    • Fail

    Vibration Limit Switch

    • Pass
    • Flag
    • Fail

    Motor

    Manufacturer

    Name Plate Data:

    HP

    RPM

    Phase

    Hz

    Volts

    F L Amps

    Frame

    S F

    Special Info.

    Last Lubrication — Date

    Grease Used — Type

    Unusual Noises?

    • Yes
    • No
    • N / A

    Unusual Vibration?

    • Yes
    • No
    • N / A

    Unusual Heat Build-up?

    • Yes
    • No
    • N / A

    Make-up Valve

    • Pass
    • Flag
    • Fail

    Other Component

Source: MaintainX (Community Member)

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