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Weekend Inspections Day Shift

Use the guidelines below for the inspection of your oxidizer control panel.
Ahlstrom
04/07/2023

Weekend Inspections Day Shift

Use the guidelines below for the inspection of your oxidizer control panel.

    Date & Time

    Planned work & Breakdowns

    11 KV , 30 V Battery Checks

    Carry out the following Inspections on the assets listed:

    No.4 Substation - check mains light is on, mains power, battery visual check and press/hold test button for approx. 5 seconds and note down voltage.

    B6 Substation - check mains light is on, mains power, battery visual check and press/hold test button for approx. 5 seconds and note down voltage.

    B10 Substation – check mains light is on, mains power and check digital read out and note down.

    Fire Pump Batteries 1 & 2

    Carry out the following Inspections on the assets listed:

    Pump 1 Battery 1 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Pump 1 Battery 2 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Pump 1 Battery 3 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Pump 1 Battery 4 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Pump 2 Battery 1 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Pump 2 Battery 2 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Pump 2 Battery 3 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Pump 2 Battery 4 Voltage and Charge level

    • Pass
    • Flag
    • Fail

    Capacitor Load Check readings

    Carry out the following Inspections on the assets listed:

    Old Mill 1

    • Pass
    • Flag
    • Fail

    Old Mill 3

    • Pass
    • Flag
    • Fail

    Old Mill 4

    • Pass
    • Flag
    • Fail

    15A 1

    • Pass
    • Flag
    • Fail

    25A 1

    • Pass
    • Flag
    • Fail

    26A 1

    • Pass
    • Flag
    • Fail

    21 EB

    • Pass
    • Flag
    • Fail

    25 Cap Bank

    • Pass
    • Flag
    • Fail

    25 Cap Bank

    • Pass
    • Flag
    • Fail

    CS2 Earthing and bonding check, Visual.

    Carry out the following Inspections on the assets listed:

    Flange 1

    • Pass
    • Flag
    • Fail

    Flange 2

    • Pass
    • Flag
    • Fail

    Flange 3

    • Pass
    • Flag
    • Fail

    Flange 4

    • Pass
    • Flag
    • Fail

    Flange 5

    • Pass
    • Flag
    • Fail

    Flange 6

    • Pass
    • Flag
    • Fail

    Flange 7

    • Pass
    • Flag
    • Fail

    Flange 8

    • Pass
    • Flag
    • Fail

    Flange 8

    • Pass
    • Flag
    • Fail

    General

    • Pass
    • Flag
    • Fail

    Fire Detection Panel Status

    Carry out the following Inspections on the assets listed:

    B3 Fire panel – check status of panel, main power on and any faults/alarms.

    • Pass
    • Flag
    • Fail

    B10 Fire panel – check status of panel, main power on and any faults/alarms.

    • Pass
    • Flag
    • Fail

    B8 Fire panel – check status of panel, main power on and any faults/alarms.

    • Pass
    • Flag
    • Fail

    Chlorine units

    Carry out the following Inspections on the assets listed

    Krofta - Press the MENU key, then press the down ARROW key until the MAINT menu appears. Press ENTER. Remove the plug from the top hole of the colorimeter. 3 Colorimeter assembly. Gently insert a straightened paper clip into the hole at the top of the colorimeter and slowly pull out the stir bar. Insert a wooden or paper cotton-tipped swab* into the opening and move it up and down with a gentle scrubbing action, cleaning the interior surfaces of the colorimeter cell. Clean the stir bar with the cotton swab.

    • Pass
    • Flag
    • Fail

    Effluent Outfall - Press the MENU key, then press the down ARROW key until the MAINT menu appears. Press ENTER. Remove the plug from the top hole of the colorimeter. 3 Colorimeter assembly. Gently insert a straightened paper clip into the hole at the top of the colorimeter and slowly pull out the stir bar. Insert a wooden or paper cotton-tipped swab* into the opening and move it up and down with a gentle scrubbing action, cleaning the interior surfaces of the colorimeter cell. Clean the stir bar with the c

    • Pass
    • Flag
    • Fail

    Winder VSD’s filters

    Carry out the following Inspections on the assets listed:

    19 winder – clean drive panel filter or replace if damaged and beyond cleaning.

    • Pass
    • Flag
    • Fail

    20 winder – clean drive panel filter or replace if damaged and beyond cleaning.

    • Pass
    • Flag
    • Fail

    21 winder – clean drive panel filter or replace if damaged and beyond cleaning.

    • Pass
    • Flag
    • Fail

    22 winder – clean drive panel filter or replace if damaged and beyond cleaning.

    • Pass
    • Flag
    • Fail

    30 winder – clean drive panel filter or replace if damaged and beyond cleaning.

    • Pass
    • Flag
    • Fail

    Site VSD Panel Fillters

    1 Weekend Each Month

    AS Per Folder Clean - Replace

    • Pass
    • Flag
    • Fail

    Corrective Action

    Were any Checks Incomplete

    if the answer is "oneOf [Yes ]"

    If Not Why Not

    Is Any Follow up Work Required

    if the answer is "oneOf [Yes]"

    Remarks

    Are all guards and their fixing in place, secure and operational? (If NO, state reason)

    if the answer is "oneOf [No]"

    Remarks

    Any other Comments

Source: Ahlstrom (Community Member)

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