Tertiary Crusher Audit
A Tertiary Crusher Audit is a detailed examination of the performance and efficiency of a tertiary crusher, a machine used to further reduce the size of material after primary and secondary crushing, to identify areas for improvement and optimize operations.
Gabbs - Premier Magnesia
02/27/2025
Tertiary Crusher Audit
A Tertiary Crusher Audit is a detailed examination of the performance and efficiency of a tertiary crusher, a machine used to further reduce the size of material after primary and secondary crushing, to identify areas for improvement and optimize operations.
Procedure Max Score: 280
Auditor Names:
Responsible Manager/Supervisor for Follow-up:
First Floor
Operator Controls
Is the White board being updated and hazards being tracked?
Are the operators filling out their AIS's or work permits correctly?
Are the operators using the track card and understanding its purpose?
Are the operators using the environmental control in their area?
Are operators wearing the correct PPE for their area?
Have the operators been tasked trained and have a 5000-23 for the equipment they use?
Are fire cabinets being kept up on and all items labeled?
Does the operator have a way to communicate hazards? (e.g. radio, hand held radio)
Are first aid cabinets being properly stocked
Conveyor Belts and Screws
Are there holes in the belting?
Are the belts running true or do they need to be tracked?
Is the skirting for the belt in good repair and keeping the materal on the belt?
Are return rollers guarded along walkways or places under seven feet from working surfaces?
Are there hand rails or e-stops along the belts?
Are trough rollers in good repair?
Is there material building up under the belts keeping rollers from operating correctly?
Are screw casings in good repair and not leaking material?
Are the bearings properly guarded?
Are the screws flights exposed?
Are the lids of screws being used as a step over?
Are the screws making noises?
Is there air lances in the screws forcing material through faster?
Electrical Systems and Welders
Is all electrical equipment appropriately guarded and labeled?
Are principle power switches labeled to show which units they control?
Are electrical rooms clean and orderly?
Is non-conductive flooring available to stand on at switchboards and power control switches?
Are all extension cords three prong grounding type and in good condition?
Are all outlet and junction covers properly affixed in place?
Are all electrical panel doors properly closed and secure?
Is electrical equipment stored away from water supply?
Have the appropriate employees affixed a personal lock to the power sources, valves, etc?
Have all energy sources been adequately addressed (e.g. blocking, chocking, relieving pressure)?
Did the employees verify that the equipment was isolated?
Did the employees follow all other requirements as outlined in the procedure?
Is the LOTO board and binder being kept up and filled out?
Are the correct locks being used correctly for what they are guarding?
Ladders, Stairs, Walkways, and Roadways
Are designated walkways kept clear of debris and equipment?
Are floor areas below electrical panels and safety equipment kept clear for ready access?
Are walkways and stairways free of equipment, parts, tools, and debris?
Are all roadways clear of debris?
Are all required traffic signs and traffic markers clearly visible and in place?
Are there handrails on all stairways and are they in good repair?
Are portable ladders in good repair with stickers readable and intack?
Do portable ladders have slip-resistant bases?
Are all portable ladders made of fiberglass?
Color Coding Requirements
Are machinery guards painted yellow?
Are stationary fire extinguisher locations red?
Is equipment identified with numbers and, where necessary, with descriptions?
Piping: Does pipe label clearly indicate contents of line, direction, and hazard?
Lighting
Are windows clean and free from obstructions to ensure maximum light penetration?
Are faulty lights being replaced? No more than 10% of "Lights Out".
Are all lighting fixtures secure and lenses and/or bulbs clear of dust and debris?
Are lighting levels adequate?
Are light fixtures guarded to prevent shock or burn to employees?
Cranes, Hoists, and Slings
Review pre-operation and inspection. Are pre-operational inspections current?
Are load ratings clearly marked on each crane?
Are chain hoist protected from damage of moisture, heat, corrosion, and abuse?
Machine Guarding
Are all machine guards in place and properly secure?
Are all machine guards adequate for protecting personnel?
Are all points of machine operation with exposure to employee injury properly guarded?
Are lubrication lines extended so as to allow lubrication from a safe location?
Hand Tools
Are hand tools in proper working order? (no tape on handles)
Are tools clean/properly stored and organized?
Does each tool have its own appropriate storage area?
Are the handles of shovels, hoes, and similar tools made of wood or fiberglass?
Do hand power tools have manufacturer guards in place and are automatic guards functional?
Housekeeping
Is the area free of debris such as rags, cans, hoses, tools, etc.?
Are floors clean and clear of build-up?
Are handrails, guards, and equipment clean and painted?
Is the area free of parts and materials, or are they stored properly?
Are hoses rolled up and slings and ladders stored properly?
Fire Prevention Systems and Equipment
Is there any accumulation of flammable materials?
Do the personnel in the area understand their role in an emergency involving fire?
Are all exits and access points to the fire escapes and fire fighting equipment clear of obstructions?
Are fire extinguishers mounted correctly
Miscellaneous
Are all signs clean and legible?
Are structural members, stairways, handrails, and elevated working surfaces free of corrosion?
Are eyewash and shower stations adequate and expiration tags legible?
Are window and siding in tact and in good repair?
2 & 3 Floor
Stairs, Walkways
Are designated walkways kept clear of debris and equipment?
Are walkways and stairways free of equipment, parts, tools, and debris?
Are adequate handrails, midrails, and toe boards installed on elevated walkways and platforms?
Are there handrails on all stairways and are they in good repair?
Lighting
Are faulty lights being replaced? No more than 10% of "Lights Out".
Are all lighting fixtures secure and lenses and/or bulbs clear of dust and debris?
Are lighting levels adequate?
Are light fixtures guarded to prevent shock or burn to employees?
Housekeeping
Is the area free of debris such as rags, cans, hoses, tools, etc.?
Are floors clean and clear of build-up?
Are handrails, guards, and equipment clean and painted?
Miscellaneous
Are structural members, stairways, handrails, and elevated working surfaces free of corrosion?
Electrical Systems
Is all electrical equipment appropriately guarded and labeled?
Are all outlet and junction covers properly affixed in place?
Are all electrical panel doors properly closed and secure?
Are Combustibles being stored on electrical panels?
4th Floor
Ladders, Stairs, Walkways
Are designated walkways kept clear of debris and equipment?
Are walkways and stairways free of equipment, parts, tools, and debris?
Are adequate handrails, midrails, and toe boards installed on elevated walkways and platforms?
Are all straight run fixed ladders less than 30 feet in length?
Have fixed ladder been compromised by being bent or damaged?
Are there handrails on all stairways and are they in good repair?
Color Coding Requirements
Are machinery guards painted yellow?
Are stationary fire extinguisher locations red?
Is equipment identified with numbers and, where necessary, with descriptions?
Lighting
Are faulty lights being replaced? No more than 10% of "Lights Out".
Are all lighting fixtures secure and lenses and/or bulbs clear of dust and debris?
Are lighting levels adequate?
Are light fixtures guarded to prevent shock or burn to employees?
Platforms
Are the handrails and toe boards in place and in good condition?
Is working surface of non-skid design and free of dirt and debris?
Machine Guarding
Are all machine guards in place and properly secure?
Are all machine guards adequate for protecting personnel?
Are all points of machine operation with exposure to employee injury properly guarded?
Hand Tools
Are hand tools in proper working order?
Are tools clean/properly stored and organized?
Are handles of hammers and striking tools free of cracks and breaks and are faces smooth and clean?
Are the handles of shovels, hoes, and similar tools made of wood or fiberglass?
Housekeeping
Is the area free of debris such as rags, cans, hoses, tools, etc.?
Are floors clean and clear of build-up?
Are handrails, guards, and equipment clean and painted?
Is the area free of parts and materials, or are they stored properly?
Are hoses rolled up and slings and ladders stored properly?
Are trash can/dumpster lids in place and being closed?
Fire Prevention Systems and Equipment
Is there any accumulation of flammable materials?
Do the personnel in the area understand their role in an emergency involving fire?
Are all exits and access points to the fire escapes and fire fighting equipment clear of obstructions?
Are all fire extinguishers' monthly inspections current and initialed?
Are fire extinguishers mounted correctly
Miscellaneous
Are structural members, stairways, handrails, and elevated working surfaces free of corrosion?
Are all signs clean and legible?
Electrical Systems and Welders
Is all electrical equipment appropriately guarded and labeled?
Are all extension cords three prong grounding type and in good condition?
Is fixed equipment permanently grounded and permanently wired?
Are all outlet and junction covers properly affixed in place?
Conveyor Belts and Screws
Are there holes in the belting?
Are the belts running true or do they need to be tracked?
Is the skirting for the belt in good repair and keeping the materal on the belt?
Are return rollers guarded along walkways or places under seven feet from working surfaces?
Are there hand rails or e-stops along the belts?
Are trough rollers in good repair?
Is there material building up under the belts keeping rollers from operating correctly?
Are screw casings in good repair and not leaking material?
Are lids clamped down and sealed not allowing material/dust to leak out?
Are the screws flights exposed?
Are the bearings properly guarded?
Are the lids of screws being used as a step over?
Are the screws making noises?
Source: Gabbs - Premier Magnesia (Community Member)