PRE-FLIGHT SOFT BAKE KEYMAC
This includes the flight plan, weather conditions, passenger details, and any special instructions from the captain or flight operations. During this briefing, crew members also go over emergency procedures and special needs or issues pertinent to the flight.
Mannon Foods
08/20/2024
PRE-FLIGHT SOFT BAKE KEYMAC
This includes the flight plan, weather conditions, passenger details, and any special instructions from the captain or flight operations. During this briefing, crew members also go over emergency procedures and special needs or issues pertinent to the flight.
Verify cookie diameter is 100 - 105 mm target, not to exceed 115mm
Meter name
Unit
Availability of master cases to complete schedule
Turn on main power at least 30 minutes prior to production start
Turn on Nordson glue pot, check after a few minutes to ensure that glue is melting
Add company approved glue as needed, ensure glue pellets are clean and dry
Load cartons per schedule, with seam side facing out and down. Ensure that cartons are level, all four sides, especially top. Ensure that bottom of cartons are resting on the two washers
Verify that Main Chain is in correct location after homing
Cycle machine without cartons to ensure everything runs smoothly, contact maintenance and supervision with any concerns
Run empty box, notify supervision and maintenance of any issues promptly. Check for squareness and glue sealing
Verify overall cookie thickness of eight in film is 140mm or less
Meter name
Unit
Set up manual glue guns with glue sticks
Set up master case printer to print correct product description, SKU, lot code, best buy date, and QR code per schedule. Check ink level, test print, notify supervision and maintenance of any issues
Verified By
Click here to sign
Date
Maintenance Responsibilities
Ensure that all numbered (orange) adjustments have not moved
Home machine and verify that pick arm and feed arm are vertical and parallel to each other when stopped
Verify bucket width of 146-150mm, gate front width of 165mm, gate back 155mm
Meter name
Unit
Verify that Tucker #1 & #2 are aligned in parallel
Verify that suction cups are hitting carton in correct position
Verify standard HMI settings
Inspect and tighten bolts, including load carriage, pick arms, feed arm, infeed adjuster, main chain adjuster
Verified By
Click here to sign
Date
Keymac Operational
Load cartons, one handfull at a time, all in same direction, seam side out and up
Monitor glue level in pot, add as needed, keep glue covered and sealed
Maintain equipment speed at 35CPM
Load 8 cookies per bucket, all straight in correct orientation
Place 12 caddies into one master case, run through a top/bottom case sealer
Print correct information on master case, including product description, bar code, and best buy date
Cycle defective packages back to rework table for reconditioning
Keep guide rails free of glue and any debris. Scrapers are stored, point of use, near back of machine, velcrowed to interior side
If a known schedule gap of 1.5 to 4 hours is coming, power down the machine, then restart the machine 15 minutes before resuming production
Verified By
Click here to sign
Source: Mannon Foods (Community Member)