Manufacturing
Preventive Maintenance: The Complete Guide for 2025
Kim Jakubowski
Sep 17, 2025
PREVENTIVE MAINTENANCE
Minimize downtime with preventive maintenance
Plan and schedule recurring maintenance tasks to resolve issues before they result in downtime.
Trusted by leading companies
Our clients using MaintainX report
49%
Improved planned maintenance percentage (PMP)
32%
Reduction in unplanned downtime
37%
Increase in MTBF (mean time between failures)
34%
Reduction in parts inventory costs
Prevent downtime before it halts production
Streamline preventive maintenance to reduce asset downtime and increase production capacity. Schedule inspections on your calendar and trigger condition-based maintenance to keep your equipment online.
Respond quickly to failed inspections
Track all your preventive maintenance in one place, and quickly see what passes and what fails. Automate corrective actions for repairs, refurbishment, and regulatory compliance as issues come up.
Schedule maintenance based on meter readings
Trigger PM tasks based on meter readings, so that you can inspect or service equipment after time used, mileage, temperature, pressure, and more.
Measure and improve your PM program
Robust reporting allows you to measure the performance of all your preventive maintenance tasks. Get insights on key KPIs like PM compliance and MTBF so you can reduce downtime, optimize staffing, and ensure high priority work gets done.
Capture inspection data more easily
Make it ridiculously easy for technicians to log work on their mobile devices. Capture the right data every time using pre-filled templates, time tracking, signatures, and required fields.
Streamline audit management with digital work history
Comply with OSHA, EPA, FDA and more regulations by mandating certain instructions and gathering a comprehensive digital audit trail automatically.
See asset and work history instantly
Access a full maintenance log for each asset, including what work was performed, who did the work, and which parts were used. Run reports on asset availability, costs, and failure causes to get data-driven insights.
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Preventive maintenance software FAQs
Got a question? We've got answers. If you have any other questions, please contact us via our support center.
How does a CMMS support preventive maintenance programs?
A CMMS acts as a preventive maintenance system by helping teams schedule recurring tasks and inspections, triggering condition-based work from meter readings, and centralizing work orders, SOPs, and records. Teams can plan, assign, and track preventive maintenance (PM) tasks so issues are resolved before they cause downtime.
What are the benefits of preventive maintenance compared to reactive maintenance?
Reactive maintenance means scrambling in response to breakdowns, while preventive maintenance helps your team prevent the equipment issues that lead to breakdowns. The result is less unplanned downtime, longer asset life, safer operations, and more predictable workloads.
How does preventive maintenance software reduce overall maintenance costs?
Preventive maintenance software helps teams consistently complete planned maintenance, reducing emergency repairs and unplanned downtime. It also optimizes parts and labor planning. In fact, MaintainX customers have reported a 34% reduction in parts inventory costs thanks to better visibility of what’s in stock and smarter reordering.
Can preventive maintenance reduce the risk of safety incidents caused by emergency breakdowns?
By making sure inspections and repairs happen on time, a preventive maintenance system lowers the chance of rushed fixes and hazardous failures. Digital checklists and required fields further enforce safe, consistent procedures.
How does preventive maintenance software support asset management?
With preventive maintenance management software, every asset has a complete digital history of work performed, technicians, parts, costs, and failure causes. Those insights inform repair vs. replace decisions and help extend asset life; MaintainX customers have seen a 37% increase in mean time between failures (MTBF).
Can maintenance teams track preventive maintenance completion and compliance using CMMS?
A CMMS functions as a preventive maintenance system where you can monitor PM completion, compliance, and KPIs like MTBF in dashboards and reports. Teams using MaintainX have seen a 49% improvement in planned maintenance percentage (PMP).
How does preventive maintenance help reduce unplanned downtime?
Scheduling service before assets fail helps keep equipment online longer. Organizations using MaintainX as preventive maintenance software have reported a 32% reduction in unplanned downtime.
How does a CMMS help track parts usage and inventory needs during preventive maintenance?
A CMMS like MaintainX can capture parts used on each preventive maintenance task and tie that to inventory levels. It can also automate low-stock alerts, streamline reordering (including ERP sync), and prevent both parts shortages and excess.
Can CMMS be used to manage preventive maintenance across multiple facilities?
Enterprise teams use CMMS to standardize SOPs, share asset data and preventive maintenance schedules, and roll up KPIs across sites. That single source of truth drives consistent execution and easier audits.
How can historical data improve preventive maintenance plans?
History reveals patterns. Preventive maintenance management software lets you see and analyze failures, causes, and repair times to refine preventive maintenance intervals, adjust checklists, and set smarter condition thresholds. In other words, data can turn into more uptime over time.
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